Description
ATOMFAIR® ELECTRIC ISOSTATIC PRESS EIP6278RESEARCH GRADE EQUIPMENT
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TAILORED SOLUTIONS FOR RESEARCH
Contact our engineering team for technical support or official quotations.
EMAIL: inquiry@atomfair.com
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Manufacturer: Atomfair LLC
Brand: ATOMFAIR®
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The Atomfair-EIP6278 Electric Isostatic Press operates with hydraulic pressure up to 588.4 kN and cavity pressure of 30 MPa, requiring strict adherence to these limits. Safety features include a plexiglass protective door and emergency stop switch that must be engaged during operation.
- Maximum Pressure Limit: Never exceed the maximum pressure of 588.4 kN to prevent mechanical failure.
- Cavity Pressure Limit: Cavity pressure must not surpass 30 MPa to maintain safe operation.
- Protective Door: The plexiglass protective door must be closed and locked before each cycle.
- Emergency Stop: The emergency stop switch must be unobstructed and testable prior to use.
- Power Supply: A 220V/110V power supply with 500W capacity is required; do not use incompatible sources.
This procedure outlines the safe operation of the electric isostatic press for precision forming. Follow these steps to ensure proper setup, cycle execution, and emergency response.
Required Equipment: Electric Isostatic Press
- Configure Parameters
Set the desired pressure, dwell time, and pressure rise rate on the 4.3-inch touch screen. - Secure Load and Door
Place the material into the press and close the plexiglass protective door completely. - Initiate Press Cycle
Activate the electric hydraulic system to apply uniform isostatic pressure as programmed. - Monitor and Conclude
Observe the cycle through the touch screen and press the emergency stop if any anomaly occurs.
How does the Atomfair-EIP6278 electric isostatic press achieve density uniformity ≥99% and dimensional accuracy ≤0.02 mm without the density gradients typical of unidirectional pressing?
The Atomfair-EIP6278 applies uniform pressure in all directions via an electric hydraulic system based on Pascal's Law, eliminating internal pores and density gradients. This results in density uniformity ≥99% and dimensional accuracy error ≤0.02 mm, as specified for forming complex parts like turbine disks and ceramic prostheses.
What are the maximum mold size constraints for the Atomfair-EIP6278 given its oil cylinder dimensions?
The mold must fit within the machine body size of Φ540×190 mm, with the oil cylinder diameter of 150 mm and stroke of 0–50 mm limiting the plunger travel. Additionally, the cavity pressure is 30 MPa, so molds must withstand that pressure without failure.
What electrical and space requirements are needed to install the Atomfair-EIP6278 isostatic press in a laboratory?
The press requires a 220V/110V power supply with 500 W power consumption. It occupies a footprint of 405×470 mm and stands 720 mm tall, with a net weight of 220 kg, so a sturdy, level surface and adequate clearance for the protective door are necessary.
The Atomfair-EIP6278 electric isostatic press delivers ≥99% density uniformity and ≤0.02 mm dimensional accuracy for ceramic and composite forming, but its 50 mm cylinder stroke and 30 MPa cavity pressure impose constraints on part height and achievable densification force.
Positive
- Density uniformity ≥99%: Eliminates density gradients inherent in unidirectional pressing, ensuring consistent mechanical properties throughout the formed part.
- Dimensional accuracy ≤0.02 mm: Enables precision forming of complex geometries such as turbine disks and ceramic prostheses with tight tolerances.
Trade-offs
- Limited oil cylinder stroke: The 50 mm maximum stroke restricts the height of parts that can be processed, excluding taller geometries.
- Maximum cavity pressure 30 MPa: This pressure ceiling may be insufficient for high-density ceramic or composite materials requiring higher isostatic pressing forces.
Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.
To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.
Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).
