Operate the press within a rated electrical supply of 220V/110V and 500W to avoid electrical hazards. Use the integrated dust collection system and fully enclosed body to minimize particulate exposure during powder compression.

• Pressure Range Constraint: Maintain applied pressure within the 0-20 ton range to prevent damage to the cylinder or mold.
• Mold Compatibility: Use only compatible molds designed for a cylinder diameter of 55mm or 110mm to ensure proper fit and alignment.
• Dust Control Requirement: Activate the powder suction device before pressing to reduce airborne particulates and maintain a clean environment.
• Electrical Grounding: Ensure the equipment is properly grounded to mitigate shock risk from the 500W electric drive.
• Routine Inspection: Inspect the pressure feedback system and mechanical transmission before each use to verify correct operation.

This procedure covers the setup, pressing, and removal of a powder compact using the 20-ton electric press. Follow all safety protocols and use the human-machine interface for parameter control.

Required Equipment: Electric Tablet Press with HMI, Mold Set for desired tablet shape, Powder Suction Device

1. Install Mold
   Attach the appropriate mold to the press cylinder, ensuring it is securely fastened and aligned with the die cavity.
2. Load Material
   Fill the die cavity with the powder or granular material to be compressed, using a consistent volume for uniform tablets.
3. Set Parameters
   Using the touchscreen interface, set the target pressure (within 0-20 tons) and adjust any other required process parameters.
4. Engage Safety Systems
   Close the safety enclosure and activate the dust extraction system before initiating the pressing cycle.
5. Start Pressing Cycle
   Press the start button or foot pedal to begin the servo-controlled compression process.
6. Retrieve Tablet
   After the cycle completes, open the enclosure carefully and remove the finished tablet from the die using a non-marring tool.
7. Inspect Quality
   Visually inspect the tablet for cracks, incomplete compression, or other defects to verify a qualified product (>99% rate).

The Atomfair-ETP-6826 20-ton electric tablet press combines servo-drive precision with a modular design for versatile powder compaction, achieving over 99% qualified rate. However, its pressure display relies on sample-block conversion and the working space height is limited to 390mm, requiring careful setup.

Positive

• Servo-driven pressure accuracy >99%: Integrated servo drive and pressure feedback system eliminates pressure fluctuation, delivering a finished product qualification rate exceeding 99% for consistent output.
• Modular quick-change for diverse shapes: Modular design supports rapid mold changes and can accommodate round, special-shaped, and multi-layer products, adapting seamlessly from R&D to small-batch production.

Trade-offs

• Pressure display depends on sample block: The displayed pressure is converted according to the sample block used, meaning users must understand and account for this conversion to ensure accurate force application.
• Limited working space height range: The working space is fixed between 305 and 390 mm, imposing a ceiling on mold dimensions and restricting compatibility with taller tooling assemblies.

Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.

To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.

Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).