Custom Aqueous Zinc-Ion Pouch Cell – Zinc Anode

Product Overview

This aqueous zinc-ion pouch cell is designed for configurable electrochemical testing with a laminated pouch format and stacked electrode architecture. A reference configuration includes a 50 x 50 mm effective electrode area and a 100 x 100 mm acrylic test fixture. The capacity, cathode, electrolyte, zinc anode format, separator, current collector, pouch dimensions, and tab configuration can be selected according to the intended cell configuration.

Technical Specifications

PARAMETER	DETAILS
1. Cell Configuration
Cell Chemistry	Aqueous zinc-ion battery
Cell Format	Laminated pouch cell with stacked electrodes
Capacity	Customizable
Effective Area	50 x 50 mm
Test Fixture	Acrylic fixture, 100 x 100 mm
2. Cathode Configuration
Active Material	Customizable
Substrate Options	Stainless steel, graphite foil, carbon cloth, or carbon paper
Conductive Additive	Super P
Binder	PVDF
Solvent	NMP
Loading	Approximately 10 mg/cm²
3. Anode, Electrolyte, and Separator
Zinc Anode Options	Zinc foil, zinc mesh, or zinc powder-coated electrode
Zinc Anode Thickness	10 to 500 µm; 150 µm typical option; 10 µm high-energy-density option
Electrolyte	Customizable aqueous electrolyte
Separator	Sulfonated glass fiber separator, AZ7022P
Separator Thickness	220 µm
Separator Areal Density	70 g/m²
Separator Liquid Uptake	350% after 10 minutes in KOH
4. Current Collectors, Packaging, and Dimensions
Cathode Current Collector	Carbon fiber cloth, 1 mm thickness
Positive Tab	Stainless steel, fixed with carbon-based conductive adhesive
Tab Dimensions	50 x 15 mm, 80 x 10 mm, or 100 x 10 mm; customizable
Tab Material Options	Stainless steel, aluminum, nickel, or titanium
Tab Thickness	0.1 to 0.5 mm
Pouch Material	Aluminum-plastic laminate film
Pouch Dimensions	80 x 70 mm, 80 x 100 mm, or 126 x 164/104 mm; customizable

Key Features & Advantages

Configurable Aqueous Zinc-Ion Chemistry: Supports configurable aqueous electrolyte selection for zinc-ion cell testing.
Multiple Zinc Anode Formats: Zinc foil, zinc mesh, and zinc powder-coated electrodes are available for different test configurations.
Flexible Cathode Platform: Supports customizable cathode active materials on stainless steel, graphite foil, carbon cloth, or carbon paper substrates.
Custom Pouch and Tab Geometry: Electrode area, pouch format, tab dimensions, tab material, and fixture configuration can be adjusted for different cell configurations.

Pouch cell layout with 148 x 126 mm test fixture

Pouch cell layout with 80 x 70 mm pouch format

Pouch cell layout with 80 x 100 mm pouch format

Zinc anode dimensions and material options

Cathode dimensions and substrate options

Separator dimensions and material options

Cell Customization

Customization is available for cathode active material, cathode substrate, zinc anode format and thickness, aqueous electrolyte, separator, electrode area, pouch dimensions, tab material, tab dimensions, and test fixture configuration.

Request Cell Customization

Related Products

Product Category	Related Product	Application
Explore separator materials	Battery Separators	Separator materials for aqueous zinc-ion pouch cell configuration.
Explore current collector materials	Current Collector Foils	Current collector materials for electrode and tab configurations.
Explore pouch cell fixtures	Pouch Cell Test Fixtures	Fixtures for pouch-cell testing and assembly.

TAILORED SOLUTIONS FOR RESEARCH

Contact our engineering team for technical support or a quotation.

EMAIL: inquiry@atomfair.com

Technical support available for custom cell configurations.

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Custom Aqueous Zinc-Ion Pouch Cell – Zinc Anode