Description
ATOMFAIR® AF-FE230L INDUSTRIAL FIBRILLATION SYSTEMRESEARCH GRADE MATERIAL
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This equipment requires connection to a 380V/50Hz power supply and operation within a controlled atmosphere to prevent material oxidation. The corrosion-resistant construction permits handling of reactive materials but precise temperature regulation is essential to maintain process stability.
- Electrical Hazard: The 75 kW motor and 380V supply pose electrocution and fire risks, requiring certified electrical installation and lockout/tagout procedures.
- Atmosphere Protection: Processing sensitive materials necessitates inert gas purging to avoid oxidation or contamination during fibrillation.
- Temperature Control: Maintain the set temperature within the specified range to prevent thermal degradation of the processed material.
- Feeding Limits: Load material only within the 70–150 L range to ensure proper mixing and avoid mechanical overload.
Follow these steps to initialize and process materials in the AF-FE230L. Always confirm safety systems are engaged before powering on the unit.
Required Equipment: Personal protective equipment (safety goggles, insulated gloves), Inert gas supply (e.g., argon or nitrogen), Temperature controller
- Pre-Operation Inspection
Inspect the power cable, grounding, and emergency stop function before connecting the unit to an AC 380V/50Hz supply. - Atmosphere Conditioning
Purge the stirring tank with inert gas for at least five minutes to establish a controlled, oxygen-free environment. - Temperature Adjustment
Set the temperature controller to the required process temperature and allow the system to stabilize before material loading. - Material Loading
Load the raw material into the tank within the 70–150 L feeding range to ensure efficient fibrillation and avoid overflow. - Startup and Monitoring
Start the motor at low speed, then gradually increase to the desired linear speed up to 49 m/s while monitoring current and vibration.
How does the recommended feeding range of 70 to 150 liters affect fibrillation efficiency in the AF-FE230L 230L tank?
Operating within the 70–150 L recommended feeding range ensures optimal turbulence and fiber formation at the maximum linear speed of 49 m/s. Below 70 L, the low fill volume may reduce liquid shear and contact efficiency, while above 150 L risks overfilling and inadequate agitation. The 230 L tank volume is designed for this specific batch size to balance throughput and fibrillation uniformity.
What types of materials require the controlled atmosphere protection feature on the AF-FE230L?
The atmosphere protection feature is critical for processing oxidation-sensitive materials commonly used in battery separators and advanced composites, as referenced in the product's intended applications. It prevents contamination and material degradation during fibrillation by maintaining a controlled inert or reactive gas environment. This enables reliable handling of reactive or corrosive materials without compromising their structural properties.
What electrical and spatial infrastructure is required to install and operate the AF-FE230L fibrillation system?
The system requires a dedicated AC 380V / 50Hz power supply capable of supporting the 75 kW motor. The overall dimensions of 2750×1200×2000 mm necessitate a floor area of at least 3.3 m² with additional clearance for operation and maintenance. The corrosion-resistant body reduces the need for special containment, but the controlled atmosphere feature may require external gas supply connections.
The AF-FE230L fibrillation system delivers high-speed fiber formation at 49 m/s with integrated atmosphere protection and precise temperature control, but its 75 kW motor and 380V/50Hz power requirement demand robust electrical infrastructure, and the 2750×1200×2000 mm footprint necessitates substantial lab floor space.
Positive
- High-efficiency fibrillation at 49 m/s: Maximum linear speed of 49 m/s enables fast and uniform fiber formation, significantly improving production throughput for large-batch material processing.
- Atmosphere protection for sensitive materials: Controlled atmosphere protection prevents oxidation and contamination, ensuring stability and performance of reactive or air-sensitive materials during fibrillation.
Trade-offs
- High power consumption: The 75 kW motor demands substantial electrical capacity and may require dedicated power infrastructure or industrial-grade electrical service.
- Large footprint and specific power configuration: Overall dimensions of 2750×1200×2000 mm require significant floor space, and the 380V/50Hz power specification may necessitate voltage conversion or frequency adaptation in regions with different grid standards.
Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.
To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.
Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).
