Atomfair-ACU-8526 Automatic Coater
Product Overview
This equipment is widely used in various coating research fields, suitable for the preparation of ceramic films, crystal films, battery material films and special nano-films. It is compact and exquisite, suitable for laboratory and small-batch coating research scenarios.
Functional Features
- Coating speed can be freely adjusted within the range of 0~100mm/s to meet the speed requirements of different coating processes.
- Equipped with a vacuum aluminum flat plate for quick placement and removal of substrates to improve operation efficiency.
- The stroke can be adjusted between 10~250mm through an inductive proximity switch, with flexible and accurate adjustment.
- Comes with a micron-level adjustable coater (accuracy 0.01mm) and a 100mm wide scraper to achieve high-precision coating.
- Small overall size, effectively saving installation and placement space.
- Exquisite appearance, with sheet metal adopting three-dimensional geometric design and a simple and elegant shape.
Technical Parameters
| Item | Specification |
|---|---|
| Coating Speed | 0-100mm/s |
| Maximum Stroke | 300mm |
| Vacuum Plate | With vacuum aluminum flat plate |
| Vacuum Plate Size | L415mm×W200mm×H30mm |
| Scraper Adjustable Range | 0.01-3.5mm |
| Power Supply | 220V/50Hz |
| Weight | 50KG |
| Overall Dimension | L500mm×W310mm×H200mm |
If you’re interested, have any questions, or have specific customization requirements, please feel free to contact us at inquiry@atomfair.com.
This document outlines the operational constraints for the Atomfair-ACU-8526 Automatic Coater. The coater requires a stable, level surface and a 220V/50Hz power supply for safe operation.
- Coating Speed Adjustment: The coating speed must be set within the 0-100mm/s range to ensure uniform film deposition.
- Stroke Adjustment: The stroke length must be adjusted between 10-250mm using the inductive proximity switch to prevent over-travel.
- Scraper Gap Setting: The scraper gap must be set between 0.01-3.5mm to achieve the desired wet film thickness.
- Vacuum Plate Operation: The vacuum plate must be engaged to secure the substrate during the coating process.
This procedure describes the safe and correct operation of the Atomfair-ACU-8526 Automatic Coater. Follow these steps to prepare and execute a coating run.
Required Equipment: Atomfair-ACU-8526 Automatic Coater, 100mm wide scraper, Vacuum pump (if not integrated)
- Prepare the substrate
Place the substrate onto the vacuum plate and activate the vacuum to secure it in place. - Set the coating parameters
Adjust the coating speed and stroke length using the controls to the desired values. - Set the scraper gap
Adjust the scraper gap to the required thickness using the micrometer adjustment. - Apply the coating material
Dispense the coating material onto the substrate ahead of the scraper blade. - Start the coating process
Initiate the coating run and allow the scraper to traverse the substrate at the set speed. - Remove the coated substrate
Release the vacuum and carefully remove the coated substrate from the plate.
What is the maximum coating speed and stroke range of the Atomfair-ACU-8526 Automatic Coater, and how do these affect coating uniformity?
The Atomfair-ACU-8526 offers a coating speed adjustable from 0 to 100 mm/s and a maximum stroke of 300 mm, with the stroke adjustable between 10 and 250 mm via an inductive proximity switch. This wide speed range allows fine-tuning of coating thickness and uniformity for different slurry viscosities, while the adjustable stroke enables precise coating on substrates up to 250 mm in length. The micron-level adjustable coater (accuracy 0.01 mm) further ensures high-precision, reproducible coating layers.
What are the substrate size and vacuum plate specifications for the Atomfair-ACU-8526, and how do they constrain substrate compatibility?
The vacuum plate measures L415mm × W200mm × H30mm and is made of aluminum, providing a flat, porous surface for quick substrate placement and removal. This plate accommodates substrates up to 200 mm in width and 415 mm in length, but the effective coating area is further limited by the 100 mm wide scraper and the adjustable stroke range of 10–250 mm. Therefore, substrates larger than 200 mm in width or 250 mm in coating length cannot be processed without customization.
What are the power, weight, and dimensional requirements for installing the Atomfair-ACU-8526 in a laboratory?
The coater operates on a 220V/50Hz power supply, which is standard for most laboratory environments, and has a compact footprint of L500mm × W310mm × H200mm, making it suitable for benchtop installation. The unit weighs 50 kg, so it requires a sturdy, level surface and adequate clearance for the vacuum pump and any exhaust or venting needs. Its small overall size saves space, but the weight should be considered when placing it on adjustable or mobile lab benches.
The Atomfair-ACU-8526 Automatic Coater is a compact, benchtop coating system designed for laboratory-scale research, offering a 0-100 mm/s adjustable coating speed, a 300 mm maximum stroke, and a vacuum aluminum flat plate for substrate fixation. Its micron-level scraper (0.01 mm accuracy) and 100 mm wide blade enable precise film thickness control, making it suitable for ceramic, crystal, battery material, and nano-film preparation.
Positive
- High-precision coating control: The scraper's 0.01 mm adjustable range (0.01-3.5 mm) combined with a 100 mm wide blade enables precise, reproducible film thickness for research-grade coatings.
- Flexible speed and stroke adjustment: Coating speed is continuously adjustable from 0 to 100 mm/s, and stroke can be set between 10 and 250 mm via an inductive proximity switch, accommodating diverse process requirements.
Trade-offs
- Standard power supply limitation: The unit is configured for 220V/50Hz only, which may require a voltage converter or power supply modification for use in regions with different electrical standards.
- Fixed vacuum plate size: The vacuum plate is limited to L415mm x W200mm, restricting the maximum substrate dimensions that can be accommodated without customization.
Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.
To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.
Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD excl. heavy equipment). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).
