Operate within a temperature range of 7°C to 80°C to maintain thermal stability and accuracy of ±2°C. Ensure vacuum seal integrity does not exceed 15% leakage over a stationary 12-hour period to guarantee safe vacuum operation.

• Electrical Safety: Connect the mixer to a grounded power supply rated for the total motor load of 4.77 kW to prevent electrical hazards.
• Material Compatibility: Only process materials with viscosity between 1,000 and 1,000,000 cP and solid content between 30% and 80% to avoid mechanical overload.
• Mechanical Safety: Verify that the double-layer stainless steel tank is securely locked before operation to contain high-viscosity materials under vacuum.
• Thermal Management: Monitor the chamber temperature during mixing to remain within the specified range, as deviations may affect material properties and safety.
• Operator Protection: Wear appropriate personal protective equipment, including safety glasses and gloves, when handling battery slurry components due to potential chemical exposure.

Initialize the mixer by securing the mixing tank and setting vacuum parameters before engaging the inverter-controlled motors. Monitor mixing speed and temperature to ensure uniform dispersion of high-viscosity materials.

Required Equipment: Inverter-controlled motor system, Vacuum pump, Temperature monitoring system, Lifting mechanism

1. Inspect the tank
   Inspect the double-layer 304 stainless steel tank for cleanliness and integrity before loading material.
2. Load material
   Load the material into the tank, ensuring the total volume does not exceed the 5L working capacity.
3. Seal and evacuate
   Close and seal the tank lid, then activate the vacuum pump to achieve the required vacuum level.
4. Set mixing speed
   Set the mixing speed to the desired revolutions per minute using the inverter control panel.
5. Set dispersing speed
   Set the dispersing speed to the required tip speed within the range of 0 to 20 m/s.
6. Monitor process
   Monitor the temperature and vacuum level continuously during the mixing cycle.
7. Stop and discharge
   Stop the motors and release vacuum before opening the tank to retrieve the mixture.

The Atomfair-MIX-225 is a 5L dual planetary vacuum mixer designed for high-viscosity battery slurries, integrating low-speed planetary mixing and high-speed dispersing with a wide viscosity range up to 1,000,000 cP, but operators must account for its moderate vacuum retention and restricted temperature envelope.

Positive

• Dual planetary and dispersing mixing: Combines low-speed planetary mixing with high-speed dispersing for uniform mixing of high-viscosity and high-solid materials, ideal for battery slurry preparation.
• Wide viscosity and solid content range: Handles viscosities from 1,000 to 1,000,000 cP and solid contents from 30% to 80%, accommodating diverse formulations in advanced materials processing.

Trade-offs

• Vacuum leakage over extended periods: Static vacuum leak rate ≤15% in 12 hours requires monitoring for processes demanding prolonged high vacuum, potentially affecting degassing efficiency.
• Restricted operating temperature window: Process temperature limited to 7–80°C with ±2°C accuracy, which may not suit reactions requiring higher or lower temperatures or tighter thermal control.

Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.

To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.

Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).