Atomfair-SF6290 Semi-Automatic Al-Plastic Film Forming Machine
Product Overview
Atomfair-SF6290 Semi-Automatic Al-Plastic Film Forming Machine is dedicated to the shell punching and forming of aluminum-plastic films for soft-pack lithium batteries. It adopts the booster cylinder principle to convert low air pressure into high hydraulic force, driving molds to realize precise punch forming of al-plastic films.
Functional Features
- Simple and fast adjustment of stretching depth for flexible operation.
- Convenient and quick mold replacement, improving production and debugging efficiency.
- No fish tail lines or collapsed corners at all corners and edges of formed products, ensuring perfect forming quality.
- Four guide pillar structure for smooth up-and-down sliding and high forming precision.
- Integrated safety light curtain, double-button operation and protective cover for ultra-safe operation.
- Deeper and more stable stretching of al-plastic film with the same quality compared with similar products.
- Easy operation, safe and reliable performance, aesthetic appearance and compact design.
Technical Parameters
| Parameter Item | Specification |
|---|---|
| Applicable Specification | Al-plastic film: Max length 250mm, Max width 150mm (Customizable on request) |
| Booster Cylinder | 5T, Adjustable |
| Counting Method | Digital counter display |
| Power Supply | AC220V/50Hz |
| Power | 100W |
| Air Supply | 0.5MPa~0.7MPa |
| Equipment Weight | Approx. 180kg |
| Overall Dimension | L×W×H ≈ 560*420*925mm |
| Mold/Core Roughness | 0.4 (Mirror polishing) |
| Upper & Lower Mold Flatness | 0.02mm |
| Core Flatness | 0.02mm |
| Max Punching Depth | 6mm (Related to tensile strength and quality of al-plastic film) |
If you’re interested, have any questions, or have specific customization requirements, please feel free to contact us at inquiry@atomfair.com.
This machine requires a compressed air supply of 0.5-0.7 MPa and a 220V/50Hz power source for operation. The maximum punching depth is 6mm, which is dependent on the tensile strength and quality of the aluminum-plastic film.
- Air Supply Constraint: The machine requires a compressed air supply of 0.5-0.7 MPa to operate the booster cylinder.
- Punching Depth Limit: The maximum punching depth is 6mm, which is dependent on the tensile strength and quality of the aluminum-plastic film.
- Film Dimension Constraint: The aluminum-plastic film must not exceed 250mm in length and 250mm in width for proper forming.
This procedure outlines the safe and correct operation of the semi-automatic forming machine. It covers setup, operation, and safety checks to ensure precise and safe forming of aluminum-plastic films.
Required Equipment: Atomfair-SF6290 Semi-Automatic Al-Plastic Film Forming Machine, Compressed air supply (0.5-0.7 MPa), AC220V/50Hz power source
- Connect utilities
Connect the machine to a 220V/50Hz power source and a compressed air supply regulated to 0.5-0.7 MPa. - Install the mold
Install the appropriate mold for the desired film shape, ensuring it is securely fastened and aligned. - Adjust the stretching depth
Adjust the stretching depth to the required specification, using the simple and fast adjustment mechanism. - Load the film
Place the aluminum-plastic film onto the mold, ensuring it is positioned correctly and within the maximum dimensions of 250mm x 250mm. - Activate the forming cycle
Activate the forming cycle by pressing both operation buttons simultaneously, ensuring hands are clear of the safety light curtain. - Remove the formed film
After the forming cycle is complete, remove the formed film from the mold and inspect for quality.
What is the maximum punching depth of the Atomfair-SF6290 and what factors affect it?
The maximum punching depth is 6 mm, but this is related to the tensile strength and quality of the aluminum-plastic film. The booster cylinder is 5T and adjustable, allowing for deeper, more stable stretching compared to similar products, but the actual achievable depth depends on the film's material properties.
What are the air supply and power requirements for installing the Atomfair-SF6290?
The machine requires an air supply of 0.5 MPa to 0.7 MPa and operates on AC220V/50Hz with a power consumption of 100W. These infrastructure requirements are essential for proper operation and should be confirmed before installation.
What safety features are integrated into the Atomfair-SF6290 to protect operators?
The machine is equipped with an integrated safety light curtain, double-button operation, and a protective cover, ensuring ultra-safe operation. These features are designed to prevent accidental activation and protect the operator during the forming process.
The Atomfair-SF6290 is a semi-automatic forming machine engineered for precise shell punching of aluminum-plastic films in soft-pack lithium battery production, leveraging a 5T booster cylinder to convert low-pressure air into high hydraulic force for consistent, defect-free forming.
Positive
- High forming precision and stability: The four-guide-pillar structure ensures smooth vertical motion and high forming accuracy, while the 0.02mm flatness on upper/lower molds and core guarantees uniform pressure distribution for consistent part quality.
- Defect-free forming quality: The process eliminates fish tail lines and collapsed corners at all edges, and the 0.4 mirror-polished mold surface reduces friction, enabling deeper, more stable stretching of the aluminum-plastic film compared to similar equipment.
Trade-offs
- Requires compressed air infrastructure: Operation depends on a stable 0.5–0.7 MPa compressed air supply; facilities without a dedicated air system will need additional investment in compressors and filtration, increasing installation cost and footprint.
- Limited to 6mm max punching depth: The maximum forming depth is 6mm, which is constrained by the tensile strength and quality of the aluminum-plastic film; deeper forming applications would require material or process modifications beyond the machine's standard capability.
Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.
To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.
Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD excl. heavy equipment). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).
