Atomfair-AFCD-6832 Automatic Film Coater Dryer
Product Overview
This equipment is widely used in various high-temperature film coating research, capable of preparing ceramic films, crystal films, battery material films, special nano-films and other types of films. It meets the technological development needs of the future high-temperature film formation field and is an ideal device for high-temperature film coating experimental research.
Functional Features
- Adopts bottom heating for drying, with uniform heating and excellent drying effect.
- Coating speed can be freely adjusted within the range of 0~100mm/s, adapting to different coating process requirements.
- The drying system is equipped with digital display temperature control, with precise temperature control and intuitive operation.
- Stroke can be flexibly adjusted between 10~250mm through travel switch; equipped with vacuum aluminum plate, substrates can be quickly picked and placed to improve experimental efficiency.
- Equipped with an adjustable coater, which can be adjusted according to experimental needs to meet various coating thickness requirements.
Technical Parameters
| Item | Specification |
|---|---|
| Coating Speed | 0-100mm/s |
| Max Stroke | 250mm |
| Vacuum Plate | With vacuum aluminum flat plate |
| Vacuum Plate Size | 365mm×200mm×30mm (L×W×H) |
| Scraper Adjustable Range | 0.01-3.5mm |
| Power Supply | 220V/50Hz |
| Equipment Weight | 50KG |
| Overall Dimension | 500mm×310mm×260mm (L×W×H) |
If you’re interested, have any questions, or have specific customization requirements, please feel free to contact us at inquiry@atomfair.com.
This device requires a stable 220V/50Hz power supply and a level, vibration-free surface for safe operation. The vacuum plate and coating area must be kept clean and free of debris to ensure uniform film deposition.
- Vacuum Plate Handling: The vacuum plate is a precision flat aluminum surface that must be protected from scratches and impact to maintain flatness and vacuum integrity.
- Heating System Constraint: The bottom heating system requires adequate clearance around the device to prevent heat buildup and ensure proper ventilation during high-temperature drying.
- Coating Thickness Adjustment: The scraper gap must be set within the 0.01-3.5mm range before each run to achieve the desired wet film thickness without exceeding the mechanism's travel limits.
This procedure covers the standard workflow for preparing and running a coating cycle on the AFCD-6832. It includes setup, adjustment, and operation steps to ensure consistent film quality.
Required Equipment: Adjustable film coater with scraper, Vacuum pump (for vacuum plate), Digital temperature controller
- Prepare the substrate
Place the substrate onto the vacuum plate and activate the vacuum to secure it firmly in place. - Set the coating parameters
Adjust the coating speed to the desired value between 0-100mm/s and set the stroke length between 10-250mm using the travel switch. - Adjust the scraper gap
Set the scraper gap to the required thickness within the 0.01-3.5mm range to control the wet film thickness. - Apply the coating material
Dispense the coating material along the leading edge of the substrate, ensuring an even distribution before starting the coating process. - Start the coating and drying cycle
Initiate the coating stroke and simultaneously activate the bottom heating system, setting the drying temperature as required for the specific film material. - Monitor the drying process
Monitor the drying process through the digital display, allowing the film to dry completely before removing the substrate. - Release and inspect the coated substrate
Release the vacuum, carefully remove the coated substrate, and inspect the film for uniformity and defects.
What is the maximum coating speed and stroke range of the Atomfair-AFCD-6832 Automatic Film Coater Dryer?
The coating speed is adjustable from 0 to 100 mm/s, and the stroke can be set between 10 and 250 mm via travel switches. This allows flexible adaptation to different coating process requirements, from slow, precise applications to faster production-like conditions.
What is the adjustable range of the scraper and how does it affect film thickness?
The scraper has an adjustable range of 0.01 to 3.5 mm, enabling precise control over wet film thickness. This range supports a variety of coating types, including ceramic, crystal, battery material, and special nano-films, by allowing researchers to tune the gap according to the desired thickness and material rheology.
What are the vacuum plate dimensions and power requirements for the Atomfair-AFCD-6832?
The vacuum aluminum plate measures 365 mm × 200 mm × 30 mm (L×W×H), and the equipment operates on a 220V/50Hz power supply. The vacuum plate enables rapid substrate mounting and removal, improving experimental efficiency, while the overall unit dimensions are 500 mm × 310 mm × 260 mm with a weight of 50 kg.
The Atomfair-AFCD-6832 Automatic Film Coater Dryer integrates bottom-heated drying with adjustable coating speeds (0-100 mm/s) and a vacuum aluminum plate for substrate fixation, enabling uniform film formation for ceramic, crystal, battery material, and nano-film research. Its scraper gap range of 0.01-3.5 mm and stroke adjustment up to 250 mm provide process flexibility, though the 220V/50Hz power requirement and 50 kg weight impose infrastructure and handling considerations.
Positive
- Uniform bottom heating for drying: Bottom heating design ensures even heat distribution across the substrate, improving drying consistency for high-temperature film coatings.
- Adjustable coating speed and stroke: Coating speed (0-100 mm/s) and stroke (10-250 mm) are independently adjustable, accommodating diverse coating process requirements.
Trade-offs
- Requires 220V/50Hz power supply: Operates only on 220V/50Hz, which may not be compatible with standard lab outlets in regions using other voltages or frequencies without a transformer.
- Heavy equipment footprint: Weighs 50 kg and measures 500×310×260 mm, requiring dedicated bench space and careful handling during installation.
Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.
To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.
Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD excl. heavy equipment). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).
