Af Ceramic Coated Pe Separators For Lithium Batteries Suite 100m

$225.00

Institutional Procurement & Supply Compliance: As a verified US supplier, Atomfair accepts formal institutional Purchase Orders (POs), contract billing schedules, and custom procurement loops for university and national laboratories, and corporate R&D departments globally.

Research-grade PE/Al2O3 ceramic separators, 60mm × 100m, with 39–40% porosity and 200–226s Gurley permeability for lithium-ion cell validation research. Order now.

Af Ceramic Coated Pe Separators For Lithium Batteries Suite 100m

RESEARCH GRADE MATERIAL

Product Overview

This premium lithium-ion battery separator series features a high-purity polyethylene (PE) base membrane coated with an advanced alumina (Al2O3) ceramic layer available in both single-sided and double-sided configurations. Engineered specifically for high-safety research applications, these materials deliver outstanding thermal stability, excellent mechanical strength, and optimized electrolyte wettability to eliminate internal short circuits and provide superior baseline controls during rigorous cell validation testing. Establish cell-to-cell consistency, baseline testing control, variable elimination, and electrolyte validation platform benefits.

Technical Specifications

PARAMETER DETAILS
1. Core Device & Electrochemical Design
Product Name Ceramic Separator (PE+Al2O3)
Width 60mm
Length 100m
2. Separator & Physical Package Metrics
Model Configurations (Base / Total Thick.) AF-TCA7+2 (7μm / 9μm)
AF-TCA9+3 (9μm / 12μm)
AF-TCA12+2 (12μm / 14μm)
AF-TCA12+4 (12μm / 16μm)
AF-TCA16+2 (16μm / 18μm)
AF-TCA16+4 (16μm / 20μm)
AF-TCA20+2 (20μm / 22μm)
AF-TCB12+2+2 (12μm / 16μm)
Porosity 39% – 40%
Gurley Air Permeability 200s – 226s
MD Shrinkage (%) 0.5% – 0.7%
TD Shrinkage (%) 0.1%
MD Tensile Strength 185 – 195 kg/cm²
TD Tensile Strength 150 – 158 kg/cm²
Puncture Strength 405g – 515g
Manufacturing Rules Processed under strict ISO 9001 / SJ/T11363-2006 compliance conditions
Alternative Options Explore our related catalog or custom dimensions. For urgent technical custom requests or bulk inquiries, please contact our support team.

Key Features & Advantages

  • Homogeneous Material Purity: Features an uncompromised structural configuration with highly uniform Al2O3 particle distribution across the PE matrix surfaces.
  • Enhanced Operational Efficiency: Specifically engineered to demonstrate superior electrochemical stability and thermal tolerance, significantly reducing dimensional contraction under high-temperature loads.
  • Optimized Microstructure: Advanced coating synthesis maintains well-regulated porosity and stable Gurley air permeability values, facilitating lower internal resistance and stable lithium-ion transport kinetics during cycling validation.

APPLICATION SCOPE: Lithium-ion battery core cell assembly and electrochemical separator research.
STORAGE CONDITIONS: Sealed and stored in a normal or low temperature, dry, and ventilated environment. Keep away from fire and heat sources. Avoid exposure to sunlight, baking, and rain during transportation.
IMPORTANT NOTICE: This product is highly sensitive to ambient exposure. Keep containers tightly sealed or handle exclusively within an anhydrous inert gas environment to prevent phase contamination or degradation before thermal validation.
TAILORED SOLUTIONS FOR RESEARCH
Contact our engineering team for technical support or official institutional quotations.
EMAIL: inquiry@atomfair.com
Manufacturer: Atomfair LLC

This separator must be stored sealed in a dry, low-temperature, ventilated environment away from heat and ignition sources. Handling requires an anhydrous inert gas atmosphere to prevent moisture and oxygen contamination that degrades performance.

  • Storage Requirement: Store sealed in a normal or low temperature, dry, and ventilated environment away from fire and heat sources.
  • Transport Protection: Avoid exposure to sunlight, baking, or rain during transportation to prevent material degradation.
  • Inert Gas Handling: Keep containers tightly sealed or handle exclusively within an anhydrous inert gas environment to prevent phase contamination.
  • Thermal Shrinkage Consideration: Thermal shrinkage under high temperature is minimal in both machine and transverse directions but must be accounted for during cell assembly.

How does the ceramic coating thickness impact the thermal shrinkage and puncture strength of the AF-TCA series separators?

The ceramic coating thickness influences both thermal shrinkage and puncture strength. Across all model configurations, MD shrinkage ranges from 0.5% to 0.7% and TD shrinkage is 0.1%, while puncture strength varies from 405g to 515g depending on the specific base and coating thickness combination. The advanced alumina coating provides structural reinforcement to reduce dimensional contraction under high-temperature loads.

What electrolyte systems are compatible with the Al2O3 ceramic coated PE separator?

The separator is designed for lithium-ion battery electrolytes and features optimized electrolyte wettability due to the homogeneous Al2O3 particle distribution on the PE matrix. The controlled porosity (39%-40%) and stable Gurley air permeability (200s-226s) facilitate stable lithium-ion transport kinetics. However, specific electrolyte compatibility should be validated in your cell chemistry, as the product is intended for research applications.

What are the critical storage and handling requirements for the ceramic coated PE separator to prevent degradation?

The separator must be stored sealed in a normal or low temperature, dry, and ventilated environment, away from fire and heat sources. Avoid exposure to sunlight, baking, and rain during transportation. The product is highly sensitive to ambient exposure; containers should be kept tightly sealed or handled exclusively within an anhydrous inert gas environment to prevent phase contamination or degradation before use.

This ceramic-coated PE separator series provides high thermal stability and uniform porosity for consistent lithium-ion battery testing, but requires strict ambient control and exhibits anisotropic thermal shrinkage.

Positive

  • Homogeneous Al2O3 coating for consistent performance: Uniform alumina particle distribution across PE matrix ensures consistent electrochemical stability and thermal tolerance across the separator surface.
  • Optimized porosity and Gurley values for low resistance: Porosity of 39-40% and Gurley air permeability of 200-226s facilitate stable lithium-ion transport kinetics and low internal resistance during cycling.

Trade-offs

  • Ambient exposure sensitivity requires strict handling: The product is highly sensitive to ambient exposure; containers must be kept tightly sealed or handled exclusively in an anhydrous inert gas environment to prevent phase contamination.
  • Anisotropic thermal shrinkage between MD and TD: MD shrinkage (0.5-0.7%) is significantly higher than TD shrinkage (0.1%), requiring careful alignment in cell assembly to avoid anisotropic dimensional changes under thermal load.

Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.

To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.

Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD excl. heavy equipment). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).

Model Specification

AF-TCA7+2 (7+2μm * 60mm * 100m), AF-TCA9+3 (9+3μm * 60mm * 100m), AF-TCA12+2 (12+2μm * 60mm * 100m), AF-TCA12+4 (12+4μm * 60mm * 100m), AF-TCA16+2 (16+2μm * 60mm * 100m), AF-TCA16+4 (16+4μm * 60mm * 100m), AF-TCA20+2 (20+2μm * 60mm * 100m), AF-TCA20+4 (20+4μm * 60mm * 100m), AF-TCB9+3+2 (9+3+2μm * 60mm * 100m), AF-TCB12+2+2 (12+2+2μm * 60mm * 100m)