Vertical HMR2076 Heating Rolling Mill ±2μm 200°C ATOMFAIR®

$2,000.00

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Vertical heating rolling mill with HRC62 hard chrome rolls, ±2μm cylindricity, max 200°C, and 0-2mm thickness. For lithium battery plate densifying. Order now.

SKU: AFMSDMPW805
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Description

ATOMFAIR® ATOMFAIR-HMR2076 HEATING ROLLING MILL

RESEARCH GRADE MATERIAL

Product Overview

The ATOMFAIR® Atomfair-HMR2076 Heating Rolling Mill represents an advanced engineering milestone in automated calandering systems, meticulously optimized for continuous electrode densification processing of clean energy substrates. Engineered as a high-precision 200mm Calendar System, this instrument effortlessly refines the structural thickness of lithium battery plates to enhance volumetric energy density. The vertical architectural profile incorporates micro-adjustable mechanics managed by a reliable inclined block self-locking mechanism to prevent displacement under active heavy load conditions. Supporting bi-directional electric rolling and precise digital temperature regulation, it guarantees optimal mechanical stability for leading electrochemical research laboratories and low-volume pilot-scale production lines.

Technical Specifications

PARAMETER DETAILS
Product Model Atomfair-HMR2076
Roll Diameter Φ 96 mm
Roll Orientation Vertical Structure Design
Roll Surface Hardness ≥ HRC 62 (Hard Chrome Electroplated)
Roll Surface Finish ≥ Ra 0.4 Mirror Polish Grade
Roll Cylindricity Precision ≤ ± 2 μm High-Precision Tolerance
Rolling Thickness Envelope 0 × 2 mm Continuous Adjustment
Maximum Pressing Width 0 ~ 200 mm Strip Capacity
Maximum Operating Temperature 200 °C Maximum (Integrated Digital Thermostat Program Control)
Linear Feeding Velocity 0 × 10 mm/s Variable Control
Drive Mechanism Motorized Double-Roll Gear Meshing | Bi-directional Forward/Reverse System
Envelope Dimensions (L × W × H) 600 × 320 × 320 mm
Equipment Net Weight 65 kg
Electrical Requirements AC 220V (50 Hz Nominal Input, 720 W Operational Power)
Alternative Options Explore our related catalog or custom dimensions. For urgent technical custom requests or bulk inquiries, please contact our support team.

Key Features & Advantages

  • Programmable Dual-Mode Heating: Incorporates an advanced digital electronic feedback thermostat allowing precise thermal calandering up to 200 °C or classical room-temperature sheet thinning.
  • Vertical Strip Feeding Alignment: The specialized upright structural configuration optimizes feed kinematics for alloy ribbon and electrode strip matrices, significantly mitigating material crinkling.
  • High-Hardness Anti-Wear Rollers: Crafted with a premium core surface hardened up to ≥ HRC 62 via industrial hard chrome finishing, ensuring substantial wear mitigation and rust prevention.
  • Precision Inclined Adjustments: Features an advanced mechanical inclined block alignment system providing robust self-locking stability to prevent structural gap drift under severe loading.

APPLICATION SCOPE: Crafted specifically for thinning wider battery electrode slurry coatings, densifying solid-state electrolyte sheets, processing metallic ribbon substrates, and calendering composite polymeric membranes.
PACKAGING: Securely crated inside an export-standard 600 × 320 × 320 mm outer protective enclosure, packed with rigid shock-absorbing molded corner blocks to safeguard precision micro-tolerances.
IMPORTANT NOTICE: Never feed brittle or irregularly shaped fragments exceeding the 2 mm clearance boundary. Ensure power inputs strictly match the 220V configuration to maintain optimal digital thermostat stability.
TAILORED SOLUTIONS FOR RESEARCH
Contact our engineering team for technical support or official quotations.
EMAIL: inquiry@atomfair.com
Manufacturer: Atomfair LLC
Brand: ATOMFAIR®

This rolling mill requires proper electrical grounding and operation within a dry, ventilated environment to prevent electrical hazards. The heated rolls reaching up to 200°C pose burn risks and may cause material degradation if temperature exceeds specified limits.

  • Electrical Safety: Ensure the power supply matches the specified AC220V/50Hz and the equipment is properly grounded.
  • Thermal Management: Operate the heating function only within the 200°C maximum temperature and allow rolls to cool before handling.
  • Mechanical Interlock: Do not operate with the roll gap set below 0 mm or above 2 mm to avoid mechanical overload.
  • Roll Maintenance: Maintain roll surface cleanliness to preserve HRC62 hardness and ±2μm cylindricity; avoid corrosive materials.
  • Ventilation: Use in a well-ventilated area to dissipate heat and potential fumes from heated materials.

This procedure guides the operator through initial setup, parameter configuration, and safe rolling of lithium battery plates. Follow each step sequentially to ensure correct operation and avoid injury or equipment damage.

Required Equipment: Heating Rolling Mill, Temperature Controller, Thickness Adjustment Mechanism, Material Feed Guide

  1. Inspect Equipment
    Inspect the rolling mill for any visible damage or loose connections before connecting power.
  2. Set Operating Parameters
    Set the desired rolling temperature on the digital thermostat and adjust the roll gap to the target thickness using the inclined block adjustment.
  3. Power On System
    Turn on the main power switch and engage the heating function if required, allowing the rolls to reach the set temperature.
  4. Load Material
    Feed the lithium battery plate strip into the vertical roll gap from the top, ensuring alignment within the 200mm pressing width.
  5. Initiate Rolling
    Start the electric rolling system in forward mode and adjust feeding speed between 0-10mm/s for uniform thinning.
  6. Monitor Process
    Monitor the rolling process for any slipping, overheating, or abnormal noise and stop immediately if issues arise.
  7. Complete and Shutdown
    After rolling, stop the motor, turn off the heating, and allow the rolls to cool before removing the material or performing maintenance.

What is the impact of using the heating mode at 200°C on the roll gap precision given the inclined block adjustment mechanism?

The inclined block adjustment delivers high precision and self-locking performance, maintaining roll cylindricity ≤±2μm even at the maximum rolling temperature of 200°C. While thermal expansion of the Φ96mm rolls could theoretically alter the gap, the digital thermostat enables precise temperature control to minimize such effects. No thermal expansion compensation is specified, but the hard chrome surface (HRC62) retains hardness and stability within the 200°C operating range.

Can the Atomfair-HMR2076 process electrode strips wider than 200mm by using a different roll configuration?

No, the pressing width is fixed at 0–200mm based on the Φ96mm roll length and vertical structure design. The gear meshing transmission and twin-roll pressing mechanism are not designed for interchangeable rolls; the equipment is optimized specifically for strip materials up to 200mm width as stated in the technical parameters.

What electrical and spatial infrastructure is required to install the HMR2076 heating rolling mill in a laboratory?

The mill requires a single-phase AC220V/50Hz power supply with 720W capacity and a grounded outlet. Its compact footprint is 600mm × 320mm × 320mm, and it weighs 65kg, necessitating a stable lab bench or stand rated for vertical operation and the torque from the electric rolling system. No additional ventilation is mandated beyond standard lab heat dissipation for the 200°C maximum temperature.

The Atomfair-HMR2076 heating rolling mill delivers precision thinning and densifying of lithium battery plates via vertical twin-roll pressing with ±2 μm roll cylindricity and adjustable temperature up to 200 °C, though its 0–10 mm/s feeding speed and 200 °C max temperature impose processing constraints.

Positive

  • High rolling precision: Roll cylindricity ≤±2 μm ensures extremely uniform thickness reduction, critical for consistent lithium battery electrode densification.
  • Durable hard chrome rolls: Rolls with HRC62 surface hardness and hard chrome plating provide excellent wear and rust resistance, extending service life under repeated use.

Trade-offs

  • Limited maximum temperature: Maximum rolling temperature of 200 °C restricts processing of materials requiring higher thermal activation or may necessitate slower heating rates to avoid thermal degradation.
  • Slow feeding speed range: Feeding speed adjustable only from 0 to 10 mm/s, which limits throughput for high-volume production and may be a bottleneck in continuous processing lines.

Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.

To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.

Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).