COPPER WIRE FOAM 5-130PPI ACID ALKALI RESISTANT 98% OPEN RATE AIR FILTERADVANCED POROUS METAL MATERIAL
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TAILORED SOLUTIONS FOR RESEARCH
Contact our engineering team for technical support or official quotations.
EMAIL: inquiry@atomfair.com
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Manufacturer: Atomfair LLC
Brand: ATOMFAIR®
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How does the 5-130 PPI range affect the balance between filtration efficiency and airflow resistance in copper wire foam?
PPI (pores per inch) adjusts pore size from 0.1–10 mm, allowing optimization of filtration efficiency versus pressure drop. Higher PPI yields finer pores for sub-micron particle capture, while the 98% open rate and ≥98% through-hole rate maintain low airflow resistance. The product is classified as sub-high efficiency, balancing capture performance with permeability.
Can this copper wire foam be used as a three-dimensional current collector for battery electrodes, and what are the integration requirements?
Yes, it is specified for battery electrode applications. Its 60–98% porosity and ≥98% through-hole rate provide ample surface area for active material loading, and copper’s high conductivity supports efficient charge collection. Integration typically involves tab attachment via welding or compression; custom dimensions are available for cell formats.
What handling and installation infrastructure is required for using copper wire foam in liquid filtration systems?
The 3 mm thick foam can be mounted in standard filter housings with a support mesh to distribute flow. Its acid and alkali resistance suits chemical filtration, and the ≥2.5 MPa mechanical strength allows secure cutting and shaping. Custom sizes are offered to match existing equipment without redesign.
This copper wire foam sheet (300×300×3mm, 5-130 PPI) offers a high through-hole rate (≥98%) and porosity (60-98%) suitable for air filtration, heat dissipation, and battery electrode applications, but its mechanical strength (≥2.5 MPa) and tensile strength (5-18 KPa) impose handling and load-bearing constraints in structural or high-flow environments.
Positive
- High through-hole rate and porosity: With ≥98% through-hole rate and 60-98% porosity, this foam provides excellent fluid permeability and surface area for filtration, catalysis, and electrode applications.
- Broad PPI range for application tuning: The 5-130 PPI range allows selection of pore size (0.1-10mm) to match specific filtration efficiency or flow resistance requirements.
Trade-offs
- Low mechanical strength limits structural use: Mechanical strength ≥2.5 MPa and tensile strength of 5-18 KPa indicate the foam is not suitable for load-bearing or high-pressure differential applications without support.
- Fixed sheet dimensions constrain integration: The standard 300×300×3mm size may require custom ordering for non-standard housings or systems, adding lead time for bespoke geometries.
Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.
To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.
Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD excl. heavy equipment). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).
