Copper Wire Foam 5-130PPI 100 Mesh 98% Open Rate ATOMFAIR®

$87.00

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Copper wire foam, 5-130PPI, 98% open rate, 300×300×3 mm, acid/alkali resistant, knitted weave. Suited for filtration, shielding and electrodes. Order now.

COPPER WIRE FOAM 5-130PPI ACID ALKALI RESISTANT 98% OPEN RATE AIR FILTER

ADVANCED POROUS METAL MATERIAL

Copper Foam

Copper wire foam, 5-130PPI, acid and alkali resistant, sub-high efficiency, 100 mesh, 98% open rate, knitted weave. 300×300×3mm. With 60-98% porosity and ≥98% through-hole rate, it is ideal for air filtration, heat dissipation, EMI shielding and battery electrodes. Custom sizes available.

Product Parameters

Parameter Specification
Material Copper wire
Type Sub-high efficiency
Application Air filtration
Applicable Object Air
Dimensions 300mm × 300mm × 3mm
Open Rate 98%
Weave Method Knitted
Filament Diameter 0.01-10mm
Mesh Count 100 mesh/inch
Width 0.5m
Performance Alkali resistant, Acid resistant
Applicable Scope Air conditioning, sugar refining, water pumps, fuel tanks, range hoods, faucets, water purifiers, medical, coffee machines, air purifiers, sinks, filter kettles, aquatics

Core Performance Parameters

Parameter Specification
Heat Transfer Coefficient >6 W/(m²·K)
Mechanical Strength ≥2.5 MPa
Tensile Strength 5-18 KPa
Pore Size 0.1-10mm
Porosity 60-98%
Through-hole Rate ≥98%
Bulk Density >0.1 g/cm³
PPI (Pores Per Inch) 5-130

Applications

Heat dissipation materials, heat absorption materials, chemical catalyst carriers, electromagnetic shielding materials, filter materials, damping materials, battery electrode materials, sound-absorbing materials, decorative materials.

Porous Metal Foam Application Fields

Porous metal foam materials are supported projects widely applicable in aviation, aerospace, petroleum, automotive, construction, chemical industry, metallurgy, medicine, electrochemical industry and military industry. Specific applications include: exhaust gas filtration, diesel particulate filter, oil fume purifier, catalyst carrier, oil and gas sand separator, sound absorption and noise reduction, thermal insulation and heat dissipation, air filtration, filters, vacuum filtration, open-type automotive filters, chemical workshop smoke filtration, oil tank wind shield, seawater separation filtration, pipeline filtration and disinfection, water desalination evaporator baffle, motor silencer, energy reducer, catalytic converter, indoor distribution panel, lightweight high-strength panels, electrophoretic dilute-phase devices, spacecraft wing structure, jet engine silencing, toothed heat exchanger, cooling fin, high-temperature engine components, liquid heat exchanger, cooling tower capacitor, battery plate, porous spark plug, etc.

Sizes can be customized. For any questions or specific customization requirements, please feel free to contact us at inquiry@atomfair.com
TAILORED SOLUTIONS FOR RESEARCH
Contact our engineering team for technical support or official quotations.
EMAIL: inquiry@atomfair.com
Manufacturer: Atomfair LLC
Brand: ATOMFAIR®

How does the porosity range of 60-98% affect the mechanical strength and filtration performance of this copper foam?

The copper foam offers a porosity range of 60-98% with a through-hole rate of ≥98%, and a mechanical strength of ≥2.5 MPa. Higher porosity improves filtration flow and reduces weight but may compromise mechanical integrity; the tensile strength of 5-18 KPa indicates the material's flexibility. The pore size range of 0.1-10mm and PPI of 5-130 allow tuning for specific filtration or heat transfer applications.

Can this copper foam be used in both acidic and alkaline environments, and what are the implications for battery electrode applications?

Yes, the product is explicitly acid and alkali resistant, making it suitable for aggressive chemical environments. With a through-hole rate of ≥98% and high porosity, it is suitable for battery electrode substrates, heat dissipation, and EMI shielding. The copper wire construction and knitted weave provide a stable structure for electrochemical applications.

What are the key physical parameters to consider when integrating this copper foam into a filtration or heat exchange system?

The foam has dimensions of 300×300×3mm with a width of 0.5m, and a bulk density >0.1 g/cm³. The heat transfer coefficient >6 W/(m²·K) and mechanical strength ≥2.5 MPa indicate structural robustness. Custom sizes are available, and the open rate of 98% ensures minimal flow resistance.

This copper wire foam offers 98% open rate and 60-98% porosity, providing efficient flow and surface area for filtration and heat transfer, but its low tensile strength (5-18 KPa) and mechanical strength (≥2.5 MPa) require careful handling and structural support in demanding applications.

Positive

  • High open porosity and through-hole rate: With 60-98% porosity and ≥98% through-hole rate, this copper foam provides minimal flow resistance and high surface area for air filtration, heat dissipation, and catalyst carrier applications.
  • Acid and alkali resistance: The copper wire construction is explicitly resistant to acids and alkalis, enabling deployment in corrosive environments such as chemical filtration, sugar refining, and water treatment.

Trade-offs

  • Low tensile strength: Tensile strength is only 5-18 KPa, which is low for structural applications; the foam must be supported or handled carefully to avoid tearing or deformation.
  • Limited mechanical strength: Mechanical strength is listed at ≥2.5 MPa, but this is likely compressive; the material's open structure and low tensile strength make it unsuitable for high-load or high-pressure applications without reinforcement.

Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.

To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.

Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD excl. heavy equipment). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).