Copper Wire Foam 98% Open Rate 100 Mesh 2mm ATOMFAIR®

$72.00

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Copper wire foam filter media with 98% open rate, 100 mesh knitted weave, 200×200×2mm size, 60-98% porosity, and ≥98% through-hole rate.

COPPER WIRE FOAM 98% OPEN RATE SUB-HIGH EFFICIENCY VAPE FILTER

ADVANCED POROUS METAL MATERIAL

Copper Foam

Copper wire foam, sub-high efficiency, 98% open rate, 100 mesh, knitted weave. 200×200×2mm. With 60-98% porosity and ≥98% through-hole rate, it is ideal for electronic cigarette, air filtration, medical, water purification and various industrial applications. Custom sizes available.

Product Parameters

Parameter Specification
Material Copper wire
Type Sub-high efficiency
Application Electronic cigarette
Applicable Object Electronic cigarette
Open Rate 98%
Dimensions 200mm × 200mm × 2mm
Weave Method Knitted
Filament Diameter 0.01-10mm
Mesh Count 100 mesh/inch
Radial Breaking Strength See detailed parameters (N/cm)
Width 0.5m
Density See detailed parameters (strands/10cm)
Applicable Scope Air conditioning, sugar refining, filters, fuel tanks, faucets, water purifiers, medical, coffee machines, air purifiers, sinks, filter kettles

Core Performance Parameters

Parameter Specification
Heat Transfer Coefficient >6 W/(m²·K)
Mechanical Strength ≥2.5 MPa
Tensile Strength 5-18 KPa
Pore Size 0.1-10mm
Porosity 60%-98%
Through-hole Rate ≥98%
Bulk Density >0.1 g/cm³
PPI (Pores Per Inch) 5-130

Applications

Heat dissipation materials, heat absorption materials, chemical catalyst carriers, electromagnetic shielding materials, filter materials, damping materials, battery electrode materials, sound-absorbing materials, decorative materials.

Porous Metal Foam Introduction

Porous metal foam is a type of metal material containing a certain number of pores with specific pore size and porosity within the matrix metal. It is a rapidly developing new material in the field of materials science. Its preparation principle involves electroplating target metal onto a three-dimensional network-structured polymer skeleton (commonly known as sponge) such as polyurethane or polyester polyurethane, then burning out the internal polymer skeleton and reducing metal oxides, followed by chemical heat treatment and machining to finally produce foam metal products. Therefore, foam metal features a three-dimensional multi-layer structure, high permeability, adjustable pore size, and combines the dual attributes of functional and structural materials. It offers damping, shock absorption, noise reduction, thermal insulation, flame retardancy, filtration, gas distribution, electromagnetic shielding and other functions. It also possesses certain mechanical strength, along with advantages such as lightweight, heat resistance, corrosion resistance, large specific surface area, high chemical and electrochemical activity, and resistance to aging. It can operate stably under high temperature and harsh working conditions, solving many practical application challenges.

Porous Metal Foam Application Fields

Porous metal foam is a key supported material widely applicable in aviation, aerospace, petroleum, automotive, construction, chemical industry, metallurgy, medicine, electrochemical industry and military industry. Specific applications include: exhaust gas filtration, diesel particulate filter, oil fume purification equipment, catalyst carrier, oil and gas sand separator, sound absorption and noise reduction, thermal insulation and heat dissipation, air filtration, conventional filtration, vacuum filtration, open-type automotive filters, chemical workshop smoke filtration, oil tank wind shield, seawater separation filtration, pipeline filtration and disinfection, water desalination evaporator baffle, motor silencer, energy reducer, catalytic converter, indoor distribution panel, lightweight high-strength panels, electrophoretic dilute-phase devices, spacecraft wing structure, jet engine silencing components, toothed heat exchanger, cooling fin, high-temperature engine components, liquid heat exchanger, cooling tower capacitor, battery plate, porous spark plug, etc.

Sizes can be customized. For any questions or specific customization requirements, please feel free to contact us at inquiry@atomfair.com
TAILORED SOLUTIONS FOR RESEARCH
Contact our engineering team for technical support or official quotations.
EMAIL: inquiry@atomfair.com
Manufacturer: Atomfair LLC
Brand: ATOMFAIR®

How does the 98% open rate and porosity range (60-98%) affect the copper foam's suitability for filtration and heat dissipation?

The copper wire foam has an open rate of 98% and porosity ranging from 60-98%, enabling high permeability and a large specific surface area. This supports efficient filtration and heat transfer, with a heat transfer coefficient >6 W/(m²·K). It is also suitable for applications like heat dissipation and catalyst carriers.

Can this copper wire foam be used in electromagnetic shielding and battery electrode applications?

Yes, the foam is listed as suitable for electromagnetic shielding and battery electrode materials. Its three-dimensional structure, high porosity, and high chemical/electrochemical activity make it suitable for these applications. It also offers corrosion resistance and can operate under high temperature and harsh conditions.

What are the available dimensions and customization options for this copper wire foam?

The standard size is 200×200×2mm, and custom sizes are available. For customization requests, contact the manufacturer at inquiry@atomfair.com. The foam has a mesh count of 100 mesh/inch and a filament diameter of 0.01-10mm.

Atomfair's 200×200×2 mm copper wire foam combines a 98% open rate, ≥98% through-hole rate, and 60–98% porosity with a >6 W/(m²·K) heat transfer coefficient, supporting use in filtration, thermal management, catalyst carrier, and battery electrode development. Its low tensile strength and sub-high efficiency rating require careful handling and application-specific validation before deployment.

Positive

  • High Through-Hole Porosity for Flow Applications: With a 98% open rate, ≥98% through-hole rate, and 60–98% porosity, this copper foam provides a highly interconnected porous structure suited to filtration, gas distribution, and catalyst or electrode carrier use.
  • Multifunctional Thermal and Electrochemical Carrier: The listed heat transfer coefficient of >6 W/(m²·K), large specific surface area, and chemical/electrochemical activity support heat dissipation, electromagnetic shielding, catalyst carrier, and battery electrode applications.

Trade-offs

  • Low Tensile Strength Requires Careful Handling: The stated tensile strength of 5–18 KPa is low, so the 200×200×2 mm sheet should be handled as a fragile porous medium and not as a load-bearing structural component.
  • Sub-High Efficiency Limits Fine Filtration Duty: The product is classified as sub-high efficiency rather than high efficiency, so applications requiring high-efficiency particulate capture must verify whether this foam's pore size and filtration rating meet the required level.

Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.

To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.

Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD excl. heavy equipment). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).