Description
ATOMFAIR® AF-AWF AUTOMATIC WEIGHING FEEDING SYSTEMRESEARCH GRADE MATERIAL
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The system requires a clean, dry, and well-ventilated environment to prevent dust accumulation and material degradation. Operators must adhere to electrical safety protocols and use personal protective equipment when handling fine powders.
- Electrical Safety: Ensure the system is properly grounded and connected to a stable power supply to prevent electrical hazards.
- Dust Containment: Operate the dust removal system continuously to capture airborne particles and maintain a safe working atmosphere.
- Material Storage: Store powder materials in sealed containers and avoid exposure to moisture or extreme temperatures.
- Operator Protection: Wear approved respiratory protection and safety goggles when loading or handling powder materials.
- Temperature Control: Activate the optional temperature control module when batching heat-sensitive materials to prevent degradation.
This procedure guides the user through the safe startup and operation of the system for batching battery materials. Following these steps ensures accurate weighing, dust control, and operator safety.
Required Equipment: Atomfair AF-AWF System, Vacuum and dust removal system, Personal protective equipment (dust mask, safety glasses, gloves)
- Setup and Inspection
Verify that the system is installed on a level surface and all connections including vacuum, power, and dust collection are secure. - Load Materials
Transfer powder materials into the vacuum feeding hopper while ensuring the dust removal system is actively filtering the air. - Configure Batching Parameters
Set the target batch weight and material-specific parameters using the control interface to match the required accuracy. - Initiate Weighing
Start the automated weighing cycle and monitor the process to confirm that the dust control system remains operational. - Collect Batched Material
After completion, discharge the weighed material into a sealed container to prevent dust escape and moisture ingress.
How does the Atomfair AF-AWF system achieve batching accuracy for low-density SP without slowing overall production for NCM?
The Atomfair AF-AWF system maintains accuracy by applying material-specific conveying speeds and batching tolerances. For SP (density 0.08 g/ml), conveying speed is set to 5 kg/min with ±12 g accuracy; for NCM (density 1.5 g/ml), speed is 45 kg/min with ±300 g accuracy, ensuring throughput and precision are optimized per material.
What parameter changes are needed when switching from NCM to PTFE batching on the Atomfair AF-AWF system?
The Atomfair AF-AWF system requires reconfiguration of conveying speed, batching accuracy, and batch weight parameters. According to the product specifications, NCM is processed at 45 kg/min with ±300 g accuracy and 50–100 kg weight, while PTFE requires 5 kg/min with ±12 g accuracy and 1–2 kg weight. These profiles must be selected to ensure correct feeding and weighing.
What utility connections does the Atomfair AF-AWF system require for its vacuum feeding and dust removal systems?
The system requires a vacuum source to generate negative pressure for unpacking and feeding, and an exhaust connection for the dust removal system. The product description does not specify exact pressure or flow ratings, but vacuum unpacking and dust removal are integral features, meaning the system must be connected to appropriate facility utilities to operate effectively.
This fully automatic weighing and feeding system delivers high-precision batching for multiple battery powders (NCM, SP, graphite, PTFE) via vacuum-assisted feeding and integrated dust removal, but material-specific conveying speeds vary by an order of magnitude for low-density powders, and temperature regulation requires an optional module.
Positive
- High-precision weighing with repeatability: Delivers accurate weighing across multiple powder materials (NCM, SP, graphite, PTFE) with high repeatability, ensuring consistent formula ratios in each batch for reliable battery material preparation.
- Vacuum feeding and dust control: Uses vacuum negative pressure for unpacking and feeding to prevent material leakage and environmental pollution, paired with a dust removal system that captures fine powder to maintain a clean production environment and protect operator health.
Trade-offs
- Low-density powder throughput limits: For low-density materials such as SP (0.08 g/ml) and PTFE (0.55 g/ml), conveying speed drops to 5 kg/min and batching speed to 0.5 kg/min, significantly reducing overall throughput compared to denser powders like NCM and graphite (45 kg/min conveying, 10 kg/min batching).
- Temperature control is optional: Standard configuration does not include temperature regulation; a separate optional module must be specified to manage material stability for temperature-sensitive powders during batching.
Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.
To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.
Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).
