Automatic Film Coater with Dryer 0-100mm/s ATOMFAIR®

$5,000.00

Institutional Procurement & Supply Compliance: As a verified US supplier, Atomfair accepts formal institutional Purchase Orders (POs), contract billing schedules, and custom procurement loops for university and national laboratories, and corporate R&D departments globally.

Research-grade automatic film coater with adjustable speed 0-100 mm/s, 300 mm max stroke, and blade adjustment 0.01-3.5 mm. Vacuum plate 415×200 mm. In stock.

SKU: AFMSWJHL967
Category: ,
Brands:

Description

ATOMFAIR® ATOMFAIR-COA-821 COATING MACHINE

RESEARCH GRADE MATERIAL

Product Overview

The Atomfair-COA-821 is an automatic high-performance thin-film coating and drying machine engineered for scalable laboratory research of ceramics, functional crystals, battery electrodes, and precursor nano films. Optimized to balance multi-roll calendar machine price frameworks for compact laboratory infrastructures, this automated platform delivers excellent cell-to-cell consistency, baseline testing control, and complete variable elimination across varying active layers. It integrates an adjustable blade applicator mechanism and a premium vacuum adsorption interface to ensure uncompromised layer alignment and homogeneous thermal curing across sensitive solid-state components.

Technical Specifications

PARAMETER DETAILS
1. Core Identity & Physical Geometries
Product Model / Version Atomfair-COA-821 / V2.0
External Dimensions 500 × 310 × 330 mm (L×W×H)
Vacuum Plate Space 415 × 200 × 30 mm
Equipment Net Weight 50 kg
2. Coating Motion & Applicator Ranges
Coating Speed Profile 0–100 mm/s adjustable speed control
Maximum Stroke Range 300 mm stroke limitation
Blade Adjustment Range 0.01–3.5 mm micrometric blade clearance
3. Substrate Fixing, Thermal & Energy Profiles
Vacuum Plate Bed Material Precision aluminum vacuum plate architecture
Integrated Drying Setup Equipped with high-performance heating & drying validation modules
Power Supply Configuration 220V / 50Hz
Manufacturing Rules Processed under strict [ISO 9001 standard compliance] conditions
Alternative Options Explore our related catalog or custom dimensions. For urgent technical custom requests or bulk inquiries, please contact our support team.

Key Features & Advantages

  • Homogeneous Material Purity: Features an uncompromised structural configuration with an automated vacuum aluminum bed to securely anchor and release fragile substrates.
  • Enhanced Operational Efficiency: Specifically engineered to demonstrate superior electrochemical validation, significantly boosting throughput via a digital display thermal drying matrix.
  • Optimized Sintering/Microstructure: Advanced synthesis allows for lower required threshold variations, supported by customizable limit switches to define exact 10–300 mm translation bands.

APPLICATION SCOPE: Lab-scale automatic thin-film doctor blading, high-temperature ceramic processing, and multi-component active substrate trials.
PACKAGING: Industrial standard high-protection wooden packing integration engineered specifically for sensitive instrument logistics.
IMPORTANT NOTICE: This product is highly sensitive to ambient exposure. Keep containers tightly sealed or handle exclusively within an anhydrous inert gas environment to prevent phase contamination or degradation before thermal validation.

TAILORED SOLUTIONS FOR RESEARCH
Contact our engineering team for technical support or official institutional quotations.
EMAIL: inquiry@atomfair.com
Manufacturer: Atomfair LLC
Brand: ATOMFAIR®

This machine must be operated on a stable, level surface in a well-ventilated area. It requires connection to a 220V/50Hz grounded power outlet with appropriate circuit protection.

  • Electrical Power: The machine must be connected to a 220V/50Hz grounded power outlet to prevent electrical hazards.
  • Coating Speed Range: The coating speed must be set within the adjustable range of 0–100 mm/s to ensure consistent film thickness.
  • Stroke Limit: The stroke must be adjusted between 10–300 mm using the limit switches to prevent mechanical overtravel.
  • Blade Gap: The film applicator blade gap must be set between 0.01 and 3.5 mm to achieve the desired wet film thickness.
  • Substrate Fixing: The vacuum plate must be used to securely hold the substrate during coating to prevent displacement.

This procedure describes the safe initialization and operation of the automatic film coater. Follow these steps to achieve uniform film deposition and controlled drying.

Required Equipment: Automatic Film Coating Machine, Vacuum Plate, Adjustable Film Applicator

  1. Set Coating Speed
    Set the coating speed on the digital display to the desired value within 0–100 mm/s.
  2. Adjust Stroke Limit
    Adjust the stroke limit switches to set the coating travel distance between 10 and 300 mm.
  3. Secure Substrate
    Secure the substrate onto the aluminum vacuum plate and engage the vacuum to hold it firmly.
  4. Set Blade Gap
    Set the blade gap using the micrometer adjustment knob to the desired wet film thickness between 0.01 and 3.5 mm.
  5. Preheat Drying System
    Enable the digital temperature control heating system and preheat to the required drying temperature.
  6. Initiate Coating Run
    Initiate the coating run by pressing the start button and allow the applicator to travel across the substrate at the set speed.
  7. Finalize Process
    After coating completes, turn off the heating system and vacuum before cleaning the applicator and plate.

How does coating speed affect film drying consistency when using the Atomfair-COA-821's integrated heating system?

The coating speed is adjustable from 0 to 100 mm/s, and the digital display temperature control drying system compensates for reduced drying time at higher speeds, maintaining film quality. However, optimal drying may require balancing speed and temperature for specific materials like ceramic or battery slurries, as the system is designed for high-temperature film formation.

Can the Atomfair-COA-821 accommodate flexible or non-flat substrates for nano film deposition?

The vacuum aluminum plate is optimized for flat, rigid substrates typical of ceramic, crystal, and battery material research. Flexible or non-flat substrates may not achieve adequate vacuum hold without additional support or adhesive backing, and the blade adjustment range of 0.01–3.5 mm limits minimum film thickness but is not designed for highly conformal coatings on curved surfaces.

What lab infrastructure is required to safely operate the Atomfair-COA-821 heating and vacuum system?

The machine requires a 220V / 50Hz power supply and a stable benchtop rated for its 50 kg weight. The integrated heating and drying system does not specify a maximum temperature, so operators should ensure adequate ventilation and heat-resistant surfaces around the unit. The vacuum aluminum plate requires routine cleaning to maintain seal integrity for consistent substrate fixing.

The Atomfair-COA-821 automatic film coater offers adjustable coating speed up to 100 mm/s and an integrated heating system for high-temperature film formation, but its 300 mm maximum stroke and 220V/50Hz power requirement restrict substrate length and electrical compatibility.

Positive

  • Wide coating speed range: Coating speed adjustable from 0 to 100 mm/s enables precise control for different film deposition rates and substrate types.
  • Integrated heating and drying system: Built-in digital temperature control drying system supports high-temperature film research for ceramics, crystals, battery materials, and nano films.

Trade-offs

  • Limited maximum stroke: Maximum stroke of 300 mm restricts the coating length to substrates shorter than this dimension, potentially limiting applicability for larger samples.
  • Power supply dependency: Requires 220V / 50Hz input; not directly compatible with 110V/60Hz mains without an external step-up transformer or power adapter.

Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.

To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.

Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).