Description
Vertical Semi-Circular Planetary Ball Mill
Product Introduction
A planetary ball mill is a high-efficiency and precise laboratory-grade powder preparation device, mainly used for material crushing, mixing, dispersion, and nanomaterial preparation. Its core structure consists of a planetary disk, ball milling jars (semi-circular or circular), grinding balls, a drive system, and safety devices. Through the composite motion of revolution and rotation of the planetary wheels, combined with high-energy impact and friction, the equipment achieves efficient grinding of materials. The semi-circular ball milling jar design further optimizes space utilization and grinding efficiency, making it suitable for small-batch and high-precision experimental requirements.
Operating Principle of Planetary Ball Mill
The main disk of the planetary ball mill is equipped with four ball milling jars. When the motor drives the main disk to rotate, the ball milling jars revolve around the main disk shaft and simultaneously rotate under the drive of the main disk’s planetary mechanism, performing planetary motion. The grinding balls inside the jars rub and collide with each other during high-speed planetary motion, enabling efficient grinding and sample mixing.
The vertical semi-circular planetary ball mill is a device used for mixing, fine grinding, small-sample preparation, new product development, and small-batch production of high-tech materials. Our planetary ball mill features a compact size, complete functions, high efficiency, and low noise. It is an ideal powder equipment for research institutes, universities, and enterprise laboratories to obtain research samples (four samples can be obtained simultaneously in each experiment). Equipped with vacuum ball milling jars, it can grind samples in a vacuum state.
Application Scope
Vertical semi-circular planetary ball mills are widely used in geology, mineral resources, metallurgy, electronics, building materials, ceramics, chemical industry, light industry, medicine, environmental protection, and other sectors. They are applicable to the production of electronic ceramics, structural ceramics, magnetic materials, lithium cobalt oxide, lithium manganate, catalysts, fluorescent powders, long afterglow luminescent powders, rare earth polishing powders, electronic glass powders, fuel cells, zinc oxide varistors, piezoelectric ceramics, nanomaterials, wafer ceramic capacitors, MLCC, thermistors (PTC, NTC), dielectric ceramics, alumina ceramics, zirconia ceramics, zinc oxide powder, cobalt oxide powder, Ni-Zn ferrites, Mn-Zn ferrites, and other products.
Product Usage
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Materials Science Research: Preparation of nanomaterials, composite materials, and ultra-fine metal/non-metal powders.
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Pharmaceutical Field: Mixing of pharmaceutical ingredients, cell disruption, and biological sample pretreatment.
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Ceramic & Glass Industry: Uniform dispersion of raw materials and preparation of ceramic slurries such as kaolin.
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Electronics & Metallurgy: Fine processing of metal powders, semiconductor materials, and magnetic materials.
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Environmental Protection & Agriculture: Analysis of soil/geological samples, waste treatment, and agricultural product quality testing.
Product Features
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High Efficiency: The planetary motion mode (revolution + rotation) provides high energy density, significantly improving grinding efficiency compared with traditional equipment.
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Uniformity: The three-dimensional motion trajectory ensures thorough mixing of materials and a uniform particle size distribution (down to 0.1 micron).
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Versatility: Supports dry/wet grinding and is compatible with ball milling jars of various materials (e.g., stainless steel, ceramics, polyurethane).
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Safety & Reliability: Equipped with safety switches, overload protection, and a low-noise design, complying with laboratory safety standards.
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Intelligent Control: Variable frequency speed regulation, timed forward and reverse rotation, LED display, and programmed operation to improve experimental repeatability.
For vertical semi-circular planetary ball mills: The equipment shell adopts semi-circular design elements, stamped and formed by high-precision molds, elegant and exquisite, high-end and stable; machined parts are processed by CNC technology, the planetary disk is integrally cast, and the transmission gears are precision gears made of special materials, ensuring stable and quiet operation at high speed; the grinding jar clamping device is easy to operate, safe and reliable.
Core Technical Advantages
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The full series adopts variable frequency speed regulation technology for stepless speed change.
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Supports forward and reverse alternating operation for more uniform grinding.
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Precise setting of running time up to 9999 minutes.
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Precise coordination of revolution and rotation speeds to ensure the optimal grinding effect.
Safety Protection Design
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All models comply with noise control standards.
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Motor overload protection device.
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Emergency stop function.
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Wide voltage adaptation range and strong stability.
Application Coverage
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Meets full-range demands from small-batch laboratory use to industrial production.
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Compatible with ball milling jars of various specifications, including vacuum ball milling jars.
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Suitable for materials science, chemistry, pharmacy, and other fields.
Technical Parameters
|
No.
|
Model
|
Style
|
Grinding Jar Rotation Speed (rpm)
|
Grinding Jar Holder Inner Diameter (mm)
|
Motor Power
|
Grinding Jar Revolution Diameter (mm)
|
Overall Dimensions (mm)
|
Net Weight (kg)
|
|---|---|---|---|---|---|---|---|---|
|
1
|
XQM-0.2
|
Micro Type
|
0~1160
|
50
|
90W
|
Φ111
|
420×260×310
|
25
|
|
2
|
XQM-0.2S
|
Micro Glove Box Type
|
0~1160
|
50
|
90W
|
Φ111
|
Main Unit 390×220×270 Control Box 200×180×240
|
29
|
|
3
|
XQM-0.4A
|
Semi-Circular Type
|
0~870
|
80
|
250W
|
Φ140
|
530×300×360
|
34
|
|
4
|
XQM-6
|
—
|
0~670
|
134
|
0.75KW
|
Φ234
|
760×470×580
|
100
|
|
5
|
XQM-4A
|
Semi-Circular Type
|
0~670
|
134
|
0.75KW
|
Φ234
|
760×470×600
|
85
|
|
6
|
XQM-(8-12)
|
—
|
0~580
|
162
|
1.5KW
|
Φ275
|
900×600×640
|
168
|
|
7
|
XQM-(8-12)A
|
Semi-Circular Type
|
0~580
|
162
|
1.5KW
|
Φ275
|
880×560×642
|
150
|
|
8
|
XQM-16A
|
Semi-Circular Type
|
0~510
|
182
|
3KW
|
Φ320
|
950×600×710
|
205
|
|
9
|
XQM-20
|
—
|
0~430
|
222
|
4KW
|
Φ385
|
1200×790×930
|
392
|
|
10
|
XQM-40
|
—
|
0~390
|
250
|
5.5KW
|
Φ430
|
1400×880×1070
|
656
|
|
11
|
XQM-60
|
—
|
0~260 (1:1.5)
|
275
|
7.5KW
|
Φ490
|
1600×1070×1250
|
950
|
|
12
|
XQM-100
|
—
|
0~240 (1:1.5)
|
326
|
11KW
|
Φ578
|
1750×1140×1330
|
1300
|
|
13
|
XQM-200
|
—
|
0~215
|
460
|
22KW
|
Φ738
|
2670×1600×2804
|
2725
|
Working Principle
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Planetary Motion Mechanism: The turntable drives the ball milling jars to revolve around the main shaft, while the jars rotate at high speed, forming a composite centrifugal force field.
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Grinding Effect: Grinding balls inside the jar collide with materials at high speed under centrifugal force, generating shearing, impact, and friction forces to achieve crushing and mixing.
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Parameter Control: Precisely control the finished product particle size by adjusting the rotation speed (e.g., 200-800 rpm), grinding time, and ball-to-material ratio.
Selection Guide
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Sample Properties: Wear-resistant jars (e.g., tungsten carbide) are required for hard materials; the low-temperature grinding mode is optional for brittle or heat-sensitive materials.
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Processing Capacity: Choose a single-jar or four-jar configuration according to experimental needs, with the loading capacity not exceeding 2/3 of the jar volume.
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Grinding Objective: Nanoscale grinding requires a high rotation speed (≥500 rpm) and small-sized grinding balls (e.g., zirconia balls).
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Equipment Parameters: Focus on motor power (e.g., 0.75-2.2 kW), maximum centrifugal acceleration, and timing function.
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Safety & Maintenance: Prioritize models with automatic shutdown, fault alarm, and easy disassembly design to reduce maintenance costs.
Supporting Products Supply
We also supply various grinding balls: stainless steel balls, zirconia balls, alumina balls, PU balls, carbon steel balls, tungsten balls, agate balls, cemented carbide balls, silicon nitride balls, high wear-resistant steel balls, manganese steel balls, nylon balls, cemented carbide, glass, and other special metal materials.
We also provide ball milling jars of various materials: agate, alumina corundum ceramics, zirconia ceramics, silicon nitride ceramics, silicon carbide ceramics, stainless steel, wear-resistant steel, manganese steel, nylon, polyurethane, cemented carbide, crystal glass, etc.
