Battery Formation Cabinet EFC-8639 256-Channel ATOMFAIR®

$8,800.00

Institutional Procurement & Supply Compliance: As a verified US supplier, Atomfair accepts formal institutional Purchase Orders (POs), contract billing schedules, and custom procurement loops for university and national laboratories, and corporate R&D departments globally.

EFC-8639 V2.0 cabinet provides 256 independent DSP channels, 20 kW capacity, and 20 mA–12 A control for 0–5 V lithium-ion cell formation and grading.

Brands:

ATOMFAIR EFC-8639 ENERGY FEEDBACK FORMATION & GRADING CABINET

RESEARCH GRADE EQUIPMENT

Product Overview

The ATOMFAIR EFC-8639 Energy Feedback Formation Grading Cabinet is a high-precision 5V12A lithium-ion battery cell formation and grading system featuring 256-channel 5V12A independent DSP control architecture. Purpose-built for lithium-ion battery cell formation testing in research and production environments, the V2.0 system adopts a two-stage modular structure for flexible and convenient configuration. The rectifier module delivers high efficiency with low current distortion, while each DC module channel is independently controlled with high control accuracy. Outstanding 50% energy saving THDi below 5% performance reduces power consumption to only 50% of traditional equipment under the same working conditions, effectively lowering workshop ambient temperature by 5–15°C and reducing cooling equipment investment. The industrial-grade high-performance DSP main control chip ensures stable and reliable continuous operation, while distributed digital signal processing technology minimizes analog interference for accurate test data. With 20KW power capacity across 256 channels per cabinet, single-point independent control, charge/discharge current range of 20 mA–12 A, and multiple software/hardware protection mechanisms supporting unattended operation, the system operates on 380VAC±15% three-phase five-wire input with a power factor exceeding 0.99 and Ethernet communication interface.

Technical Specifications

PARAMETER DETAILS
Model EFC-8639
Version V2.0
Power Capacity 20 kW
Channel Configuration 256 Channels per Cabinet
Control Mode Single-Point Independent DSP Control
Input Power Three-Phase Five-Wire, 380VAC±15%, 50Hz±10%
Max Withstand Input Voltage 450VAC, 1 Hour (Static)
Grid Power Factor >0.99 (Full Configuration, Rated Voltage)
Current Harmonic (THDi) <5%
Rated Power (per Channel) 60 W
Battery Voltage Range Charge: 0–5 V; Discharge: 1.2–5 V
Charge/Discharge Current 20 mA–12 A
Current Rise Time (90% Load) 50 ms
Channel Start Time (90% Load) 50 ms
Charge Efficiency >70% (380VAC, Full Battery Discharge)
Discharge Efficiency >60% (380VAC, Full Battery Discharge)
Battery Side Impedance >100 kΩ
Display LED Panel
Reliability (MTBF) 30,000 Hours
Communication Interface Ethernet: 10 M
Operating Temperature 0–45°C
Custom Configurations Custom channel configurations and testing parameters are available upon request. Please contact us via email for specialized engineering inquiries.

Key Features & Advantages

  • 50% Energy Savings with Workshop Temperature Reduction of 5–15°C: Power consumption is only 50% of traditional equipment under identical working conditions, greatly reducing energy costs while effectively lowering workshop ambient temperature and cooling equipment investment.
  • Total Harmonic Distortion Below 5% with Power Factor Exceeding 0.99: Low grid current distortion (THDi < 5%) is far superior to traditional equipment and compliant with international grid standards, while the high power factor ensures efficient energy utilization.
  • 256 Independent DSP-Controlled Channels with 20mA–12A Range: Each DC module channel is independently controlled via industrial-grade high-performance DSP chips, enabling single-point independent programming across the full 20 mA–12 A charge/discharge current range with 50 ms response time.
  • Distributed Digital Signal Processing for Accurate Test Data: The distributed DSP architecture minimizes analog signal interference, ensuring accurate and reliable formation and grading data with 30,000-hour MTBF reliability for continuous industrial operation.

APPLICATION SCOPE: Lithium-ion battery cell formation, grading, and various testing scenarios. Suitable for battery research laboratories, pilot production lines, and mass production facilities requiring high-precision, energy-efficient cell cycling. Compatible with cylindrical, pouch, and prismatic cell formats within 0–5V charge and 1.2–5V discharge voltage ranges.
PACKAGING & DELIVERY: Each EFC-8639 formation and grading cabinet is transported and installed as a complete integrated system. Standard configuration includes the cabinet with 256 independent channels, DSP control modules, LED display panel, Ethernet communication interface, and multiple software/hardware protection mechanisms. Installation, commissioning, and operational training support are provided upon request.
IMPORTANT NOTICE: Requires three-phase five-wire 380VAC±15%, 50Hz±10% input power. The system supports long-term unattended operation with multiple protection mechanisms. Maximum withstand input voltage is 450VAC for 1 hour (static). Battery side impedance exceeds 100 kΩ. Operating temperature range is 0–45°C. For detailed installation, programming, and maintenance instructions, consult the user manual prior to first use. If you have specific customization requirements, please contact us at inquiry@atomfair.com.
TAILORED SOLUTIONS FOR RESEARCH
Contact our engineering team for technical support or official institutional quotations.
EMAIL: inquiry@atomfair.com
Manufacturer: Atomfair LLC
Brand: ATOMFAIR®

The ATOMFAIR EFC-8639 is a high-voltage lithium-ion battery formation system requiring strict electrical and environmental constraints for safe operation. It demands a three-phase five-wire 380VAC±15% input with power factor above 0.99 and total harmonic distortion below 5% to ensure grid compliance and equipment longevity.

  • Input Power Requirements: The system must be connected to a three-phase five-wire 380VAC±15%, 50Hz±10% power source with a maximum withstand input voltage of 450VAC for up to one hour static.
  • Operating Temperature Range: The ambient operating temperature must be maintained between 0°C and 45°C to ensure reliable performance and prevent thermal stress.
  • Battery Side Impedance: The battery side impedance must exceed 100 kΩ to maintain safety and measurement accuracy during formation and grading cycles.
  • Unattended Operation Safety: Multiple software and hardware protection mechanisms are integrated to support long-term unattended operation, but all safety protocols must be verified before initiating automated cycles.
  • Battery Voltage Compatibility: Only lithium-ion battery cells with charge voltage within 0–5 V and discharge voltage within 1.2–5 V are compatible with this system.

This procedure outlines the essential steps to safely set up and begin a formation or grading cycle on the EFC-8639 cabinet. Follow these steps in order to ensure proper electrical connection, channel configuration, and battery loading.

Required Equipment: Three-phase five-wire 380VAC power source

  1. Connect Power Supply
    Verify and connect the system to a three-phase five-wire 380VAC±15% power source with proper grounding and overcurrent protection.
  2. Configure Communication Interface
    Connect the Ethernet communication interface to a control network and configure the IP settings for remote monitoring and data acquisition.
  3. Set Channel Parameters
    Program each independent DSP-controlled channel with the desired charge/discharge current between 20 mA and 12 A and voltage limits within 0–5 V for charge and 1.2–5 V for discharge.
  4. Load Battery Cells
    Insert lithium-ion battery cells into the cabinet ensuring correct polarity and that the cell voltage and chemistry are within the specified ranges.
  5. Initiate Formation Cycle
    Activate the formation or grading cycle via the control software and monitor the LED panel for real-time status and any fault indications.

What is the actual energy savings and total harmonic distortion (THDi) performance of the Atomfair EFC-8639 formation and grading cabinet?

The EFC-8639 achieves 50% energy savings compared to traditional equipment under identical working conditions, with a total harmonic distortion (THDi) of less than 5% and a grid power factor exceeding 0.99. This reduces power consumption to half and lowers workshop ambient temperature by 5–15°C, decreasing cooling equipment investment.

What are the voltage and current ranges for charging and discharging lithium-ion cells with the EFC-8639, and what is the response time?

The EFC-8639 supports a battery voltage range of 0–5V for charging and 1.2–5V for discharging, with a charge/discharge current range of 20 mA to 12 A per channel. The current rise time and channel start time are both 50 ms at 90% load, enabling rapid and precise control for formation and grading processes.

What are the electrical infrastructure and environmental requirements for installing the EFC-8639?

The EFC-8639 requires a three-phase five-wire 380VAC±15%, 50Hz±10% input power supply, with a maximum withstand input voltage of 450VAC for 1 hour (static). It operates within an ambient temperature range of 0–45°C and features a battery side impedance exceeding 100 kΩ, ensuring safe and stable operation in research and production environments.

The EFC-8639 is a 256-channel, 5V12A lithium-ion cell formation and grading cabinet with independent DSP control per channel, delivering 50% energy savings and THDi below 5% for reduced thermal load and grid impact. Its 20 mA–12 A current range and 50 ms response time support precise cycling across cylindrical, pouch, and prismatic cells, though it requires a dedicated 380VAC three-phase five-wire supply and 0–45°C operating environment.

Positive

  • 50% energy savings with reduced thermal load: The system consumes only 50% of the power of traditional equipment under identical conditions, lowering workshop ambient temperature by 5–15°C and reducing cooling infrastructure costs.
  • Independent DSP control with wide current range: Each of the 256 channels is independently controlled by an industrial-grade DSP, enabling single-point programming across 20 mA–12 A with 50 ms response time, suitable for precise formation and grading of various cell formats.

Trade-offs

  • Requires three-phase five-wire 380VAC supply: The system operates on 380VAC±15% three-phase five-wire input at 50Hz±10%, necessitating dedicated industrial power infrastructure that may not be available in all laboratory settings.
  • Operating temperature limited to 0–45°C: The specified operating range of 0–45°C requires controlled ambient conditions; operation outside this range may affect performance or require additional environmental management.

Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.

To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.

Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD excl. heavy equipment). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).