Atomfair-CSM689 Precision Digital Cell Shaping Machine Product Information
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Product Model: Atomfair-CSM689
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Version: V2.0
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Equipment Dimensions: L1000mm × W800mm × H1600mm
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Weight: 800kg
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Adopt multi-section shaping heads to press the aluminum foil substrate in one direction, enabling better welding firmness between the overlapping substrate and the current collector.
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Fully automated design, which can automatically complete feeding, pressing, primary pre-shaping, secondary pre-shaping, final shaping, short-circuit testing and discharging.
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Shaping data is detected and displayed in real time by linear scale, with precise, intuitive and convenient adjustment.
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PLC control with human-machine interface, easy to access automated production lines.
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Precision mold design ensures cell shaping accuracy.
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Optimized appearance structure, exquisite and beautiful aluminum profile cover, easy to operate.
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Item
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Specification
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Applicable Products
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Cylindrical lithium batteries, supercapacitors (customizable according to customer requirements)
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Air Source
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0.5±0.7MPa (adjustable)
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Power Supply
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220V/50Hz
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Power
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0.5kW
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Overall Dimensions
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L1000mm × W800mm × H1600mm
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Weight
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800kg
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This machine requires a stable compressed air supply at 0.5±0.7 MPa and a 220V/50Hz power source. The equipment weighs 800 kg and must be installed on a level, reinforced floor with adequate clearance for its 1000mm × 800mm × 1600mm footprint.
- Air Supply Constraint: The air source must be maintained within 0.5±0.7 MPa to ensure consistent pressing force and shaping accuracy.
- Electrical Safety Constraint: The 220V/50Hz power supply must be properly grounded and protected by a dedicated circuit breaker to prevent electrical hazards.
- Mechanical Stability Constraint: The 800 kg machine must be anchored to a level, vibration-dampening floor to prevent misalignment during high-speed shaping operations.
- Contamination Control Constraint: The shaping area must be kept free of metal debris and dust to avoid compromising the short-circuit testing and discharge functions.
This procedure covers the standard automated cycle for shaping cylindrical lithium battery cells. It includes setup, operation, and post-cycle verification steps to ensure safe and accurate shaping.
Required Equipment: Atomfair-CSM689 Precision Digital Cell Shaping Machine, PLC Human-Machine Interface (HMI), Compressed air supply (0.5±0.7 MPa)
- Verify utilities
Verify that the compressed air supply is set to 0.5±0.7 MPa and the 220V/50Hz power is connected and stable. - Initialize the system
Power on the machine and initialize the PLC via the HMI, confirming that all axes are homed and no alarms are active. - Load the cell
Place a cylindrical lithium battery or supercapacitor cell into the designated loading fixture, ensuring it is seated correctly. - Start the automatic cycle
Initiate the automatic cycle from the HMI to begin feeding, pressing, and shaping operations. - Monitor shaping parameters
Monitor the real-time shaping data displayed on the linear scale and HMI, adjusting the pressing force if necessary. - Complete the cycle
Allow the machine to complete the short-circuit test and discharge process before removing the shaped cell. - Inspect the shaped cell
Inspect the shaped cell's end faces for flatness and proper compaction, verifying that the current collector is ready for laser welding.
What is the maximum air source pressure range for the Atomfair-CSM689 cell shaping machine?
The Atomfair-CSM689 operates with an adjustable air source pressure of 0.5–0.7 MPa. This range is specified in the technical parameters and is adjustable to suit different cell shaping requirements.
Can the Atomfair-CSM689 be integrated into an existing automated production line?
Yes, the machine features PLC control with a human-machine interface, enabling easy integration into automated production lines. It is designed for fully automated operation, including feeding, pressing, pre-shaping, final shaping, short-circuit testing, and discharging.
What are the utility and space requirements for installing the Atomfair-CSM689?
The machine requires a 220V/50Hz power supply with 0.5kW power consumption and an air source of 0.5–0.7 MPa. Its overall dimensions are L1000mm × W800mm × H1600mm, and it weighs 800kg, so adequate floor space and a suitable air supply are necessary.
The Atomfair-CSM689 Precision Digital Cell Shaping Machine is a fully automated, PLC-controlled system designed for shaping large cylindrical lithium batteries and supercapacitor cells, using multi-section shaping heads and real-time linear scale feedback to ensure precise end-face compaction for reliable laser welding.
Positive
- Multi-section shaping for weld integrity: Multi-section shaping heads press the aluminum foil substrate in one direction, improving welding firmness between overlapping substrate and current collector.
- Real-time precision feedback: Linear scale detects and displays shaping data in real time, enabling precise, intuitive, and convenient adjustment for consistent cell shaping.
Trade-offs
- Requires compressed air supply: Operates on an adjustable air source of 0.5–0.7 MPa, requiring facility compressed air infrastructure with adequate pressure and flow.
- Heavy and space-intensive footprint: Weighs 800 kg and measures L1000mm × W800mm × H1600mm, requiring reinforced flooring and significant laboratory or production floor space.
Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.
To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.
Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD excl. heavy equipment). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).
