Wet-PE Separator 14µm 60mm 20m Research Grade

$242.00

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Buy wet process separator price deals for lithium ion battery separator material R&D. ISO 9001 compliant. Contact inquiry@atomfair.com.

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ATOMFAIR® WET-PE SEPARATOR 14μm 60mm 20m

RESEARCH GRADE MATERIAL

Product Overview

The ATOMFAIR® Wet-PE Separator 14μm 60mm 20m is a premium-grade polyethylene battery separator engineered for advanced lithium-ion R&D applications. Featuring 14±2.0μm thickness, 39% porosity, and 224 s/100ml Gurley value, this separator delivers exceptional electrolyte wettability and ionic conductivity. With MD tensile strength ≥160 MPa and puncture strength ≥450 gf, it supports high-speed winding processes while maintaining robust mechanical integrity. Competitive wet process separator pricing makes it ideal for high-rate, long-cycle battery testing protocols.

Technical Specifications

PARAMETER DETAILS
1. Core Device & Electrochemical Design
Product Name Wet-PE Separator (Polyethylene)
Fixed Width 60 mm (+0.5/-0.1)
Roll Length 20 m
Packaging Sealed plastic bag with cushion pad
2. Cathode (Positive Electrode) Parameters
Substrate Material Polyethylene (PE)
Total Thickness 14 ± 2.0 μm
Area Density 8.8 ± 1.0 g/m2
Porosity 36 – 42% (Typical 39%)
Gurley Value (Air Permeability) 140 – 320 s/100ml (Typical 224)
3. Anode (Negative Electrode) Parameters
MD Thermal Shrinkage (90°C/2h) ≤ 3% (Typical 1.2%)
TD Thermal Shrinkage (90°C/2h) ≤ 1% (Typical 0.1%)
MD Tensile Strength ≥ 160 MPa (Typical 192)
TD Tensile Strength ≥ 120 MPa (Typical 156)
Puncture Strength ≥ 450 gf (Typical 536)
4. Separator & Physical Package Metrics
Melting Temperature 135°C (Shutdown property)
Appearance No pinholes, wrinkles, or uneven edges
Storage Condition Room temperature / low temperature, dry & ventilated, away from heat/fire
Manufacturing Rules Processed under strict ISO 9001 / SJ/T11363-2006 compliance conditions
Alternative Options Explore our related catalog or custom dimensions. For urgent technical custom requests or bulk inquiries, please contact our support team.

Key Features & Advantages

  • Superior Thermal Shutdown Safety: Full-series melting temperature at 135°C with low-temperature shutdown characteristics. During thermal runaway events, rapid pore closure blocks ion conduction, effectively mitigating internal short-circuit risks for consumer and power LIB R&D.
  • Exceptional Dimensional & Mechanical Stability: TD thermal shrinkage as low as 0.1% (90°C/2h) ensures outstanding dimensional stability under elevated temperatures, drastically reducing shrinkage-induced internal failures. MD tensile ≥160 MPa supports high-speed winding processing.
  • Optimized Porosity & Electrochemical Performance: Porosity concentrated within 36–42% range with Gurley value of 224 s/100ml delivers excellent electrolyte wettability and unobstructed ionic conduction, perfectly suited for high-rate charge/discharge and long-cycle battery test scenarios.

APPLICATION SCOPE: Consumer-grade LIB, power lithium-ion battery R&D testing, high-rate charge/discharge experiments, long-cycle battery validation, and academic research on separator thermal safety.
PACKAGING: Sealed plastic bag with protective cushion pad; room temperature/low temperature dry storage, protected from sunlight, high-temperature baking, and rainwater immersion during transport.
IMPORTANT NOTICE: This separator is sensitive to ambient moisture and mechanical damage. Keep packaging sealed until use. Store in dry, cool conditions away from heat sources. Handle with clean gloves to avoid contamination that may affect electrochemical performance.

TAILORED SOLUTIONS FOR RESEARCH
Contact our engineering team for technical support or official institutional quotations.
EMAIL: inquiry@atomfair.com

Manufacturer Atomfair LLC
Brand ATOMFair

This wet-process polyethylene separator is moisture-sensitive and must be stored in sealed, dry, and well-ventilated conditions. Exposure to heat sources, open flames, or direct sunlight can cause thermal degradation and loss of dimensional stability, as the base film has a melting point of 135°C.

  • Moisture Protection: Maintain the separator in its original sealed plastic bag until immediately before use to prevent moisture absorption that could compromise dimensional stability and electrolyte compatibility.
  • Temperature Control: Store at normal or low temperature away from any heat source to avoid premature shrinkage or melting, noting the polyethylene film melts at 135°C.
  • Mechanical Integrity: Handle the 14 μm thick film with care to avoid punctures, tears, or creasing that can create defects during battery assembly.
  • Compatibility Verification: Confirm electrolyte and cathode formulation compatibility for lithium-rich manganese-based chemistries to prevent chemical swelling or dissolution of the separator.
  • Fire Safety: Keep the separator away from open flames, sparks, and ignition sources due to the combustible nature of polyethylene material.

How does the 14 μm thickness of this wet-process PE separator affect thermal shutdown performance for lithium-rich manganese-based cells?

The separator delivers a definitive melting temperature of 135°C for thermal shutdown, which is standard for PE separators. The 14 μm thickness reduces ionic resistance, but the separator is specially formulated for lithium-rich manganese-based batteries to balance this trade-off without compromising shutdown reliability.

What compatibility factors should be considered when integrating this separator into a lithium-rich manganese-based battery design?

This wet-process PE separator is explicitly designated as special for lithium-rich manganese-based batteries, indicating targeted optimization for the high-voltage environment of that chemistry. The 14 μm thickness and 135°C melting point are key parameters that align with the stability requirements of these cathodes, though specific porosity and shrinkage data are not provided for this variant.

What storage and handling precautions are required to maintain the integrity of this 14 μm wet-process PE separator?

Store the separator sealed in a normal or low temperature, dry, and well-ventilated environment. During transport, avoid sunlight, fire, baking, and rain. The product is packaged in a plastic sealed bag with buffer pad to prevent mechanical damage, and always keep away from fire and heat sources to preserve the 135°C melting point.

This wet-process PE separator at 14 μm thickness is tailored for lithium-rich manganese-based batteries, featuring a melting shutdown at 135°C for thermal safety. The thin film and strict storage environment requirements necessitate careful handling and environmental control during deployment.

Positive

  • Tailored for Lithium-rich Manganese-based Batteries: This separator is specifically formulated for compatibility with lithium-rich manganese-based cathode chemistries, ensuring optimized electrochemical performance and cycle life in that application.
  • Thermal Shutdown at 135°C: The PE base film has a melting temperature of 135°C, providing a safety shutdown mechanism that blocks ionic transport at elevated temperatures, thereby reducing thermal runaway risk.

Trade-offs

  • Strict Storage Environment Requirements: The separator must be stored sealed in a dry, well-ventilated environment away from heat sources and sunlight; exposure to moisture or temperature extremes can degrade performance.
  • Thin 14μm Film Requires Careful Handling: The 14 μm thickness increases risk of wrinkling or tearing during manual or automated handling; protective packaging with plastic sealed bag and buffer pad is essential to prevent damage.

Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.

To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.

Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD excl. heavy equipment). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).

lenght

14µm 60mm x 20m

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