Wet-Process PE Separator 20μm 75mm×10m Research ATOMFAIR®

$58.00

Institutional Procurement & Supply Compliance: As a verified US supplier, Atomfair accepts formal institutional Purchase Orders (POs), contract billing schedules, and custom procurement loops for university and national laboratories, and corporate R&D departments globally.

Research-grade wet-process PE separator 20μm thick, 75mm wide, 10m long, 41% porosity, 722g puncture strength for battery experiments. Order now.

Description

ATOMFAIR® WET-PROCESS PE SEPARATOR 20UM (75MM × 10M)

RESEARCH GRADE MATERIAL

Product Overview

The ATOMFAIR® AF-PE20 (75mm × 10m) is engineered specifically for scientific research and experimental applications. Designed as a critical internal component for advanced electrochemical energy storage devices, it achieves total positive and negative electrode isolation while ensuring rapid, low-impedance ion transmission. By locking in cell-to-cell consistency and eliminating baseline testing control variables, this wet-process PE platform delivers optimized micro-porosity to maintain uncompromised validation integrity across various electrolyte systems.

Technical Specifications

PARAMETER DETAILS
1. Core Device & Electrochemical Design
Product Code AF-PE20
Product Model AFSPPE20U75mm10m
Base Film Material Polyethylene (PE)
Dimension Specification 75mm × 10m
2. Structural & Physical Parameters
Total Thickness 20 μm
Surface Density 11 g/m²
Porosity 41 %
Air Permeability (Gurley) 224 S
Melting Temperature 135 ℃
3. Mechanical & Thermal Kinetics
Longitudinal Shrinkage (MD) 1.4 %
Transverse Shrinkage (TD) 0.1 %
Longitudinal Tensile Strength (MD) 196 kg/cm³
Transverse Tensile Strength (TD) 165 kg/cm³
Puncture Strength 722 g
Manufacturing Rules Processed under strict ISO standard experimental grade compliance conditions
Alternative Options Explore our full series spectrum (ranging from ultra-thin 7μm Wet-PE to 25μm Dry-PP matrices). For urgent technical custom requests or bulk institutional inquiries, please contact our support team.


Key Features & Advantages

  • Homogeneous Material Purity: Features an uncompromised structural configuration with highly uniform elemental distribution across the wet-process microstructure.
  • Enhanced Operational Efficiency: Specifically engineered to demonstrate superior electrochemical performance, significantly boosting transfer kinetics at targeted ion bands.
  • Optimized Microstructure: Advanced synthesis allows for ideal pore architecture and stable grain boundary integration during cell fabrication.

APPLICATION SCOPE: Mainly used in scientific research, lab-scale assembly, and battery experimentation environments as an isolation mechanism.
PACKAGING: Securely packaged inside plastic-sealed defensive bags layered with cushion shock pads to ensure extreme transit structural integrity.
IMPORTANT NOTICE: This product is highly sensitive to extreme environmental exposure. Keep containers tightly sealed or handle exclusively within normal or low temperature, dry, and well-ventilated conditions away from open flames, heat sources, or flammable substances to prevent performance contamination or degradation before thermal validation.

TAILORED SOLUTIONS FOR RESEARCH
Contact our engineering team for technical support or official institutional quotations.
EMAIL: inquiry@atomfair.com
Manufacturer: Atomfair LLC
Brand: ATOMFAIR®

This wet-process PE separator must be stored in a sealed, dry, and well-ventilated environment away from heat sources and sunlight. Mechanical damage from collision or extrusion must be avoided during transport and handling.

  • Storage Environment: Store the separator in a sealed container under normal or low temperature, dry conditions.
  • Thermal Safety: Keep the separator away from fire, heat sources, and flammable materials to prevent degradation.
  • Mechanical Protection: Handle the separator carefully to avoid severe collision, extrusion, or puncture during transport and storage.

Inspect and store the separator under controlled environmental conditions to maintain its integrity. Follow these steps to ensure safe handling and prevention of damage.

  1. Inspect Package
    Inspect the separator package for any visible damage or contamination upon receipt.
  2. Store in Controlled Environment
    Store the sealed separator in a cool, dry location away from heat sources and direct sunlight.
  3. Handle with Care
    Use clean gloves when handling the separator to avoid contamination and physical damage.

How does the 41% porosity and 224S air permeability of the AF-PE20 separator affect electrolyte wetting and ionic conductivity in lithium-ion battery cells?

The 41% porosity provides sufficient pore volume for electrolyte uptake, while the 224S Gurley value indicates moderate resistance to gas flow, balancing wetting speed with mechanical integrity. The 20 μm thickness further supports low ionic resistance, making this separator suitable for standard liquid electrolyte systems.

Can the AF-PE20 separator provide thermal shutdown protection in lithium-ion batteries?

Yes, with a melting temperature of 135°C, the PE base film will soften and close pores at elevated temperatures, providing a shutdown mechanism to prevent thermal runaway. This is a standard safety feature of wet-process PE separators used in commercial lithium-ion cells.

What are the recommended storage conditions to maintain the AF-PE20 separator's mechanical and thermal properties?

The AF-PE20 should be stored sealed in a normal or low temperature, dry, and well-ventilated environment, away from fire and heat sources. Avoid exposure to sunlight, rain, and severe collision during transport to prevent compromising the 20 μm thickness uniformity and shrinkage values (MD 1.4%, TD 0.1%).

The Atomfair Wet-process PE Separator 20μm offers a balanced combination of mechanical strength and dimensional stability for research battery assembly, though its low melting temperature and storage sensitivity must be considered for high-temperature or humid environments.

Positive

  • High puncture strength for mechanical integrity: With a puncture strength of 722 g, this separator provides robust resistance to dendrite penetration and handling stresses during lab assembly.
  • Low transverse thermal shrinkage for dimensional stability: Transverse thermal shrinkage of only 0.1% ensures minimal dimensional change during drying or moderate thermal exposure, reducing short-circuit risk.

Trade-offs

  • Limited thermal tolerance due to low melting point: The PE base film melts at 135 °C, restricting safe operating temperatures and requiring careful thermal management in cell assembly or testing.
  • Requires controlled storage and handling conditions: The product must be stored sealed in dry, ventilated conditions away from heat and handled with care to avoid mechanical damage or moisture uptake.

Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.

To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.

Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).