|
Sintered Titanium and Porous Titanium Foam Sheet, 10 µm Filtration Rating, 120 × 120 × 20 mm, 20 PPI, 1 Piece
Research-grade laboratory product
|
|||||||||||||||||||||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||||||||||||||
|
LABORATORY PROCUREMENT SUPPORT
For filtration accuracy, dimensional confirmation, material compatibility or custom configuration review, contact our technical sales team.
E-MAIL: inquiry@atomfair.com
|
|||||||||||||||||||||||||||||||||||||||||||||||
|
Manufacturer: Atomfair LLC
Brand: ATOMFAIR®
|
The porous titanium surface is susceptible to crushing and contamination if not protected during handling and storage. Recommended service temperature must not exceed 300°C to maintain structural integrity and filtration performance.
- Media Compatibility: Media compatibility, operating pressure, temperature, target flow, and dimensional tolerance must be reviewed before installation to prevent chemical attack or mechanical failure.
- Cleaning Constraints: Cleaning methods are limited to backflushing, steam, ultrasonic, or compatible chemical procedures depending on the process medium and operating protocol.
- Machining Constraints: The metallic construction supports cutting, welding, and basic machining for assembly integration, but the porous structure must be protected from crushing during any mechanical processing.
Inspect the sheet for visible damage or contamination before installation. Confirm that the filtration rating, PPI, dimensions, and material grade match the assembly requirements.
Required Equipment: Clean, lint-free gloves, Soft brush or compressed air, Appropriate sealing gaskets
- Inspect the sheet
Inspect the porous titanium sheet for any visible damage, deformation, or contamination before handling. - Clean the surface
Gently remove loose particles from the sheet surface using a soft brush or low-pressure compressed air. - Install sealing gaskets
Place appropriate sealing gaskets on both sides of the sheet to prevent bypass flow and protect the porous edges. - Secure the assembly
Position the sheet in the filtration housing and tighten the assembly evenly to avoid localized crushing of the porous structure. - Verify flow direction
Confirm that the process flow direction is consistent with the intended filtration orientation to avoid back-pressure damage. - Commission the system
Gradually introduce the process fluid at low pressure and monitor for leaks or pressure drop before ramping to operating conditions.
How does the 10 µm filtration rating correlate with the 20 PPI pore density in this sintered titanium sheet, and what are the trade-offs for flow rate versus particle retention?
The 10 µm rating specifies the particle size retention level, while the 20 PPI (pores per inch) indicates the cellular structure's openness. With 35–45% porosity and an approximate 1.27 mm cell spacing, the sheet provides interconnected flow paths with a relative air permeability of 5×10⁻⁵ L/(cm²·min·Pa). The general filtration range of 0.45–100 µm and pore-size range of 2.5–160 µm confirm that this 10 µm grade is optimized for fine filtration; selecting a finer rating reduces flow capacity compared to coarser grades, so both PPI and micrometre values must be reviewed together.
What are the critical compatibility constraints for using this sintered titanium foam sheet in high-temperature or corrosive fluid environments?
The sheet is made from titanium or titanium alloy via powder forming and high-vacuum sintering, providing inherent corrosion resistance and thermal stability in compatible media. Its recommended service temperature is ≤300°C. Media compatibility must be evaluated for specific chemicals, especially strong acids or bases, and operating pressure must be verified before installation. The metallic construction supports cutting, welding, and basic machining for integration, but the porous surface must be protected from crushing and contamination.
What cleaning and handling precautions are required to maintain the filtration performance of this 10 µm titanium foam sheet?
The sheet can be cleaned using backflushing, steam, ultrasonic, or compatible chemical procedures depending on the process medium. The 35–45% porosity and interconnected open-pore structure demand careful handling to avoid pore blockage or physical damage. The porous surface must be protected from crushing and contamination during storage and installation. Regular cleaning is recommended to restore permeability, but aggressive cleaning agents must be verified for titanium compatibility.
This 10 µm, 20 PPI sintered titanium foam sheet (120 × 120 × 20 mm) offers a corrosion-resistant, cleanable porous-metal medium for solid-liquid and gas separation, with a 35–45% porosity and 1.27 mm cell spacing that balances flow and filtration precision, but requires careful media compatibility and temperature review due to a ≤300°C service limit and potential for pore clogging in high-particulate streams.
Positive
- Corrosion-resistant titanium construction: The titanium-based porous structure provides corrosion resistance and thermal stability in compatible media, enabling use in aggressive chemical and aqueous environments without rapid degradation.
- Cleanable and reusable metallic foam: The metallic construction supports cleaning via backflushing, steam, ultrasonic, or chemical procedures, allowing repeated use and reducing replacement frequency in compatible process conditions.
Trade-offs
- Limited service temperature ≤300°C: The recommended service temperature is ≤300°C, restricting deployment in high-temperature filtration or thermal-management applications above this threshold without material degradation risk.
- Porous surface requires careful handling: The porous surface must be protected from crushing and contamination during handling and installation, as mechanical damage or particulate ingress can compromise filtration precision and flow uniformity.
Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.
To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.
Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD excl. heavy equipment). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).
