Name: Pouch Cell Test Fixture - 7075 Aluminum Alloy Battery Clamping - ATOMFAIR
Brand: Atomfair®
Availability: InStock

ATM-PCBT-AL7075 POUCH CELL BATTERY TEST FIXTURE (7075 ALUMINUM ALLOY VERSION)

RESEARCH GRADE EQUIPMENT

Product Overview

ATM-PCBT-AL7075 is an elite, high-strength pouch cell battery test fixture designed for high-precision battery cycle testing, operating at a standard working pressure of 250kg (customizable up to 350kg). It features a 4-corner screw locking system paired with a die spring buffer to securely clamp cell thicknesses from 0.1 to 2 cm. Constructed from aircraft-grade 7075-T6 aluminum alloy, it delivers the highest mechanical strength and plate rigidity among all aluminum options, effectively preventing plate deformation under maximum testing pressures. Advanced anodizing treatment guarantees robust electrical insulation and premium surface scratch resistance during repeated laboratory assembly. This product ensures uncompromised structural parallelism at competitive 7075 aluminum alloy fixture price standards for safety-critical battery cycle testing material screening.

1. Basic Product Parameters

ITEM	SPECIFICATION
Product Name	Pouch Cell Battery Test Fixture for Battery Cycle Testing (7075 Aluminum Alloy Version)
Model	ATM-PCBT-AL7075
Main Material	7075-T6 Aluminum Alloy (full custom alternative materials available)
Standard Working Pressure	250kg (customizable up to 350kg)
Compatible Battery Thickness	0.1–2 cm
Clamping Method	4-corner screw locking + die spring buffer
Customization	Fixture size can be customized based on cell dimensions

2. Fixture Size & Maximum Theoretical Load

Rule: Max. cell length & width = Fixture length & width – 30 mm

FIXTURE SIZE (mm)	MAX. THEORETICAL LOAD (kg)	MAX. COMPATIBLE CELL SIZE (mm)	DESCRIPTION
8 × 78 × 105	250	≤ 10 × 48 × 75	For mini small cells, premium rigidity and ultra-lightweight
8 × 90 × 107	250	≤ 10 × 60 × 77	Compact size for small cells, precise positioning
8 × 100 × 130	250	≤ 10 × 70 × 100	Standard middle-size cells, elite laboratory universal
8 × 120 × 160	350	≤ 25 × 90 × 130	Standard high-pressure type (max 350kg)
9 × 120 × 160	350	≤ 23 × 90 × 130	Reinforced high-pressure type, 350kg max
8 × 150 × 180	350	≤ 25 × 120 × 150	For large-capacity cells, heavy-duty lightweight structural design
10 × 150 × 180	350	≤ 23 × 120 × 150	Top-level high-load version (7075 alloy max 350kg)

3. Optional Materials & Key Advantages

MATERIAL CATEGORY	OPTIONAL MATERIAL	KEY ADVANTAGES
Aluminum Alloy (Default)	7075-T6 Aluminum Alloy	Lightweight; highest strength among aluminum alloys; good rigidity for precise positioning; insulated after anodizing; scratch-proof
Aluminum Alloy	6061-T6 Aluminum Alloy	Lightweight; easy to handle; good overall performance; easy to machine & weld; insulated after anodizing; mild electrolyte resistance
Aluminum Alloy	5052-H32 Aluminum Alloy	Lightweight & soft; excellent electrolyte resistance; good for leakage protection; easy to bend & weld
Stainless Steel	304 Stainless Steel	Cost-effective; resistant to regular electrolyte contact; non-magnetic; high load capacity; scratch-proof; good machinability, suitable for battery cycle testing
Stainless Steel	316 Stainless Steel	Best electrolyte corrosion resistance; suitable for leakage/immersion; non-magnetic; high pressure (0-500kg) compatible; scratch-proof; stable at high & low temperatures, ideal for long-cycle testing
Carbon Steel	Carbon Steel	Lowest cost; high load capacity
Engineering Plastic	PEEK	Ultra-lightweight; best electrolyte resistance (no swelling); insulating & non-magnetic; wide temperature resistance; ultra-high precision
Engineering Plastic	PPS	Lightweight; excellent electrolyte resistance; insulating & non-magnetic; stable at high & low temperatures
Engineering Plastic	POM	Lightweight; self-lubricating; non-magnetic; dimensionally stable for sliding structures
Engineering Plastic	PP/HDPE	Ultra-lightweight; low cost; full electrolyte resistance; high toughness
Engineering Plastic	Acrylic	Lightweight; transparent for visualization; non-magnetic; easy to machine

4. Key Notes

Sizing rule: Cell length and width = Fixture length and width minus 30 mm, providing safe clamping space to protect the cell and ensure stable battery cycle testing data.
Material Performance: 7075-T6 aluminum alloy fixtures provide aircraft-grade structural strength and extreme rigidity, preventing plate deformation under maximum testing pressures.
Customization Rule: All sizes, materials and pressure levels can be customized to meet different battery cycle testing requirements. Manufactured under strict ISO 9001 precision machining quality control systems.
Technical Support: For alternative option custom requests or details on how to prevent electrolyte corrosion, please refer to our service channels below.

TAILORED SOLUTIONS FOR RESEARCH

Contact our engineering team for technical support or official institutional quotations.

EMAIL: inquiry@atomfair.com

Manufacturer: Atomfair LLC

Brand: ATOMFAIR®

Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.

To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.

Shipping & Returns

Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD excl. heavy equipment). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).