Automatic Battery OCV Tester OCV-736 ≥8PPM ATOMFAIR®

$5,000.00

Institutional Procurement & Supply Compliance: As a verified US supplier, Atomfair accepts formal institutional Purchase Orders (POs), contract billing schedules, and custom procurement loops for university and national laboratories, and corporate R&D departments globally.

Automatic OCV tester OCV-736 with ≥8 PPM efficiency, ≥99% qualified rate, ≥95% utilization, 6kW 3-phase 380V for battery production QC. Order now.

SKU: AFMSPSHA776
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Description

ATOMFAIR® OCV-736 AUTOMATIC BATTERY OCV TESTER

RESEARCH GRADE MATERIAL

Product Overview

The Atomfair-OCV-736 is a high-efficiency automatic screening platform purposely engineered for advanced battery manufacturing, industrial R&D setups, and high-throughput quality assurance testing. It executes precise open circuit voltage (OCV) and specialized voltage drop evaluations, enabling rigorous baseline characterization, long-term degradation tracing, and systematic screening criteria to secure premium cell safety metrics.

Technical Specifications

PARAMETER DETAILS
1. Core Device & Electrochemical Design
Product Model / Version Atomfair-OCV-736 / V2.0
Throughput Efficiency ≥8 PPM (Parts Per Minute)
Equipment Utilization Rate ≥95%
Production Qualified Rate ≥99%
2. Power & Utility Supply Profile
Total Power Consumption 6 kW
Power Supply Grid 3-phase 380V / 50Hz (±10% voltage fluctuation tolerance)
Compressed Air Requirement ≥0.6 MPa (Pneumatic volumetric flow >6 m³/h)
3. Facility & Physical Metrics
System Dimensions 1200 × 1100 × 1400 mm
Total Net Weight 200 kg
Floor Load Capacity Bound >500 kg/m² Required
Manufacturing Rules Processed under strict ISO 9001 compliance conditions
Alternative Options Explore our related catalog or custom mechanical dimensions. For urgent technical custom requests or bulk inquiries, please contact our support team.

Key Features & Advantages

  • High-Precision Voltage Profiling: Delivers robust open circuit voltage (OCV) diagnostics to identify minor voltage drop variances.
  • Integrated Resistance Expansion: Features optional internal AC/DC resistance validation matrices for comprehensive data matching.
  • Automated Sorting & Grading: Equipped with an intelligent sorting mechanism to instantly categorize cells based on customizable voltage limits.
  • High-Efficiency Automation: Engineered for fully autonomous operations to maximize industrial line output while minimizing human validation error.
  • Comprehensive Analytical Logging: Real-time automated data logging and statistical analysis interface to secure validation trace integrity.

APPLICATION SCOPE: Automated inline battery screening, cell sorting, quality trace grading, and voltage loss analysis.
FACILITY REQUIREMENT: Clean room environment deployment required. Ensure floor limits support over 500 kg/m².
IMPORTANT NOTICE: This large-scale automation mechanism utilizes high-pressure multi-phase electricity. Ensure the pneumatic compressed air pressure remains constantly above 0.6 MPa to prevent parasitic sorting misalignments.

TAILORED SOLUTIONS FOR RESEARCH
Contact our engineering team for technical support or official institutional quotations.
EMAIL: inquiry@atomfair.com
Manufacturer: Atomfair LLC
Brand: ATOMFAIR®

This automatic battery OCV tester requires installation in a clean room environment with a floor load capacity exceeding 500 kg/m². The unit demands a 3-phase 380V 50Hz power supply with voltage fluctuation within ±10% and compressed air at ≥0.6 MPa with flow >6 m³/h.

  • Clean room environment: Install the tester in a clean room environment to ensure proper operation and avoid contamination.
  • Power supply specification: Connect the unit to a 3-phase 380V 50Hz power supply with voltage fluctuation within ±10% and total power capacity of at least 6 kW.
  • Compressed air specification: Supply compressed air at ≥0.6 MPa with flow rate exceeding 6 m³/h for pneumatic components.
  • Floor load capacity: Ensure the installation floor can support a load exceeding 500 kg/m².
  • Voltage fluctuation tolerance: Maintain voltage fluctuation within ±10% of the rated 380V to prevent damage.

How does the Atomfair-OCV-736 maintain ≥8 PPM throughput while achieving ≥95% utilization rate in continuous battery production?

The ≥8 PPM efficiency is sustained by the system's fully automatic operation and a ≥95% utilization rate, meaning the tester is actively measuring and sorting batteries for over 95% of the production cycle, minimizing idle time. This ensures consistent throughput without degrading the ≥99% qualified rate, as the sorting and data recording processes are integrated with no manual intervention.

What facility infrastructure is required to integrate the Atomfair-OCV-736 into an existing battery production line?

The tester must be installed in a clean room environment and connected to a 3-phase 380V 50Hz power supply with voltage fluctuation tolerance of ±10%, total power 6 kW. It also requires a compressed air line at ≥0.6 MPa with flow >6 m³/h, and a floor with load capacity exceeding 500 kg/m² to accommodate the 200 kg system.

What are the handling and installation requirements for the Atomfair-OCV-736 given its 200 kg weight and compressed air dependency?

The 200 kg unit (1200×1100×1400 mm) requires appropriate lifting equipment such as a pallet jack or forklift for positioning. It must be placed in a clean room and connected to both a 3-phase 380V 50Hz power source and a compressed air supply at ≥0.6 MPa with flow >6 m³/h, with sufficient clearance for ventilation and maintenance access.

The Atomfair-OCV-736 Automatic Battery OCV Tester delivers high-throughput open circuit voltage testing at ≥8 PPM with ≥95% utilization and ≥99% qualification rates, making it suitable for production-scale battery sorting. However, its operational viability requires clean room installation and dedicated 3-phase 380V power and compressed air infrastructure.

Positive

  • High throughput ≥8 PPM: Achieves a processing rate of at least 8 batteries per minute, enabling efficient inline quality inspection in high-volume battery production.
  • Robust sorting with ≥99% qualified rate: Combines ≥95% utilization with a ≥99% qualification rate, ensuring reliable automatic sorting and grading with minimal false rejects.

Trade-offs

  • Requires clean room installation: The tester must be operated in a clean room environment, adding facility preparation and maintenance costs to deployment.
  • Demands 3-phase power and compressed air: Needs a 3-phase 380V 50Hz supply with ±10% voltage tolerance and compressed air ≥0.6 MPa at >6 m³/h, requiring dedicated utility connections.

Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.

To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.

Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).