Description
Atomfair Battery Sorting Machine
Product Model
Atomfair-SRT-529
Release Date
2024-09-05
Version
V2.0
Dimensions & Weight
- Dimensions: 1700 × 1600 × 1600 mm
- Weight: 300 kg
Product Overview
Integrates machinery, electronics and intelligent control. Performs automatic voltage and internal resistance testing, with grouping and sorting functions for battery classification.
Key Features
- Automatic testing with high-precision sensors for voltage, internal resistance and capacity
- High-efficiency automatic sorting into different grades
- Intelligent HMI for easy operation and parameter setting
- Wide adaptability for various battery types and sizes
Technical Specifications
- Efficiency: ≥8 PPM
- Utilization rate: ≥95%
- Qualified rate: ≥99%
- Total power: 2.5 kW
- Power supply: 3-phase 380V 50Hz, voltage fluctuation ±10%
- Compressed air: ≥0.6 MPa, flow >20 m³/h
- Load capacity: >500 kg/m²
- Installation: Clean room environment
If you’re interested, have any questions, or have specific customization requirements, please feel free to contact us at inquiry@atomfair.com.
This machine requires installation in a cleanroom environment with a stable 3-phase electrical supply and compressed air infrastructure. All electrical connections must comply with local safety codes and the machine must be operated with proper grounding and protective devices.
- Electrical Safety: Ensure the machine is connected to a grounded 3-phase 380V 50Hz power supply with a circuit breaker to prevent electrical hazards.
- Compressed Air Safety: Use only compressed air at a minimum pressure of 0.6 MPa and flow rate exceeding 20 m³/h with proper filtration and safety valves.
- Mechanical Hazard: Keep hands and loose clothing away from moving parts during operation and install safety guards as required.
- Cleanroom Requirement: Install the machine in a cleanroom environment with load capacity exceeding 500 kg/m² to maintain product quality and operational safety.
This procedure outlines the steps to install and start the battery sorting machine. Follow each step in order to ensure safe and efficient operation.
Required Equipment: Compressed air supply system, 3-phase electrical power system, Machine HMI interface
- Installation
Install the machine on a cleanroom floor with a load capacity exceeding 500 kg/m². - Power Connection
Connect the machine to a properly grounded 3-phase 380V 50Hz power supply with voltage fluctuation within ±10%. - Compressed Air Connection
Connect the compressed air supply meeting a minimum pressure of 0.6 MPa and flow rate exceeding 20 m³/h. - HMI Configuration
Configure the HMI parameters to match the battery type, sorting criteria, and operational settings. - Operation
Load batteries onto the input area and start the automatic sorting process, monitoring the HMI for any alerts.
How does the Atomfair-SRT-529 achieve a sorting efficiency of ≥8 PPM while maintaining a ≥99% qualified rate?
The Atomfair-SRT-529 integrates high-precision sensors for voltage and internal resistance testing, enabling automatic sorting at ≥8 PPM while achieving a qualified rate of ≥99%, as specified in its technical specifications. The intelligent HMI allows parameter setting to maintain accuracy across different battery types.
What are the specific utility and environmental requirements for integrating the Atomfair-SRT-529 into a battery production line?
The machine requires a clean room environment, a 3-phase 380V 50Hz power supply with voltage fluctuation tolerance of ±10%, compressed air at ≥0.6 MPa with flow >20 m³/h, and floor load capacity >500 kg/m² for proper integration.
What installation and safety considerations should be addressed given the Atomfair-SRT-529's weight, power, and compressed air requirements?
The Atomfair-SRT-529 weighs 300 kg with dimensions 1700×1600×1600 mm, necessitating a floor load capacity >500 kg/m². It requires a clean room installation, a 3-phase 380V 50Hz power supply with ±10% tolerance, and compressed air at ≥0.6 MPa with >20 m³/h flow. No specific safety features are described beyond standard industrial practices.
The Atomfair-SRT-529 Automatic Battery Sorting Machine delivers high-throughput sorting at ≥8 PPM with ≥95% utilization, integrating precision sensors for voltage, internal resistance, and capacity testing. Its deployment requires a clean room environment and a stable compressed air supply (≥0.6 MPa, >20 m³/h), which are essential operational considerations.
Positive
- High-throughput sorting with ≥8 PPM: Achieves a processing rate of at least 8 batteries per minute with a utilization rate of ≥95%, enabling rapid classification in production lines.
- Integrated precision testing and grading: Automatically measures voltage, internal resistance, and capacity using high-precision sensors, achieving a qualified sorting rate of ≥99% for consistent battery grades.
Trade-offs
- Requires clean room installation: The machine must be installed in a clean room environment, which adds facility preparation and maintenance costs for dust and particulate control.
- Dependent on compressed air supply: Operational requires compressed air at ≥0.6 MPa with a flow rate exceeding 20 m³/h, necessitating an external air compressor system and ongoing energy consumption.
Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.
To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.
Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window for completely unopened items).
