Description
ATOMFAIR® USW-724 AUTOMATIC ALUMINUM CAN ULTRASONIC WELDING MACHINERESEARCH GRADE MATERIAL
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TAILORED SOLUTIONS FOR RESEARCH
Contact our engineering team for technical support or official institutional quotations.
EMAIL: inquiry@atomfair.com
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Manufacturer: Atomfair LLC
Brand: ATOMFAIR®
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This machine requires a stable AC220V/50Hz electrical supply with proper grounding and compressed air regulated to 0.4–0.7 MPa. The integrated safety protection device must be operational before automatic welding cycles to prevent operator injury.
- Electrical Supply Constraint: Operate only with a stable AC220V/50Hz power source with proper grounding to prevent electrical hazards.
- Pneumatic Supply Constraint: Maintain compressed air supply within 0.4–0.7 MPa to ensure consistent ultrasonic welding performance.
- Safety Device Requirement: The integrated safety protection device must be verified functional before each automatic welding cycle.
- Mechanical Stability: Place the machine on a level, rigid floor capable of supporting its 550 kg weight to avoid tipping or vibration issues.
- Ultrasonic System Care: Keep the ultrasonic welding horn and anvil clean and free of debris to maintain weld quality and prevent damage.
This procedure guides the user through connecting utilities, setting parameters, and performing automatic welding of cylindrical batteries. Proper safety verification ensures reliable operation and prevents damage to the machine or workpiece.
Required Equipment: Atomfair-USW-724 Automatic Ultrasonic Welding Machine
- Connect Compressed Air
Connect compressed air supply to the machine's pneumatic inlet and ensure pressure is within 0.4–0.7 MPa. - Connect Electrical Power
Connect the machine to a grounded AC220V/50Hz electrical outlet using the provided power cable. - Set Welding Parameters
Set welding parameters such as amplitude, pressure, and welding time on the user-friendly operation panel. - Load Workpiece
Load the cylindrical battery or supercapacitor workpiece manually into the welding fixture. - Activate Safety and Start Cycle
Activate the safety protection device and then start the automatic welding cycle via the panel. - Monitor Welding Sequence
Allow the machine to complete the multi-point welding sequence automatically. - Unload and Inspect Workpiece
Unload the welded workpiece manually after the cycle ends and verify weld quality.
How does the operating air pressure range of 0.4–0.7 MPa affect welding quality on the Atomfair-USW-724?
The Atomfair-USW-724 requires a compressed air supply between 0.4 and 0.7 MPa to maintain the programmed welding force. Operating outside this range risks under- or over-compression, directly impacting the weld strength of the positive current collector to the shell, as the imported ultrasonic system and motion control are calibrated for this pneumatic window.
Can the Atomfair-USW-724 weld cylindrical battery cells with copper current collectors instead of aluminum?
The Atomfair-USW-724 is designed specifically for welding the positive current collector (typically aluminum foil) to the shell for cylindrical batteries and supercapacitors. The machine's imported ultrasonic welding system and programmable controls may not support copper current collectors without customization; contact Atomfair at inquiry@atomfair.com to evaluate material compatibility.
What infrastructure is required to install and operate the Atomfair-USW-724 in a laboratory or production facility?
The Atomfair-USW-724 requires a standard AC220V/50Hz electrical supply and a compressed air supply of 0.4–0.7 MPa. With dimensions of 1800(L)×1000(W)×1700(H) mm and weight of 550 kg, it demands a floor area with adequate load capacity and clearance. The integrated safety protection device and manual loading/unloading also necessitate operator training and proper ventilation.
The Atomfair-USW-724 automatic ultrasonic welding machine integrates an imported welding system with programmable multi-point, multi-angle capability for cylindrical battery and supercapacitor assembly. Its robust design and automation improve weld consistency, but require compressed air infrastructure and manual workpiece handling.
Positive
- High-reliability imported welding system: The core ultrasonic welding component is imported, ensuring consistent weld quality and long-term operational stability for battery assembly.
- Flexible multi-point, multi-angle welding: Enables complex weld patterns across multiple angles in automatic or manual modes, improving production versatility for cylindrical cell designs.
Trade-offs
- Compressed air infrastructure needed: The machine requires a continuous compressed air supply at 0.4–0.7 MPa, adding facility utility requirements for installation.
- Manual load and unload required: Operation is limited to automatic welding, but loading and unloading of workpieces must be performed manually, increasing labor involvement per cycle.
Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.
To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.
Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).
