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ATOMFAIR® film forming machine with a blue upper chassis, black control interface featuring dual gauges, and an open lower press chamber.

Aluminum-Plastic Film Forming Machine APF260 ATOMFAIR®

$6,059.00

Institutional Procurement & Supply Compliance: As a verified US supplier, Atomfair accepts formal institutional Purchase Orders (POs), contract billing schedules, and custom procurement loops for university and national laboratories, and corporate R&D departments globally.

Semi-auto aluminum-plastic film forming machine APF260 with 3T booster cylinder, 0.02mm mold flatness, and max cavity depth 6mm for pouch cells. Order now.

SKU: AFMSNDTI388
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Description

ATOMFAIR® APF260 SEMI-AUTO ALUMINUM-PLASTIC FILM FORMING MACHINE

RESEARCH GRADE MATERIAL

Product Overview
The Atomfair‑APF260 is a high-precision semi-automatic forming platform specifically engineered for punching and drawing aluminum-plastic film cases for pouch lithium-ion batteries. Utilizing an advanced pneumatic-hydraulic booster cylinder principle, this machine multiplies low factory air intake into high-tonnage stamping output. This driven mechanism ensures deep, wrinkle-free matrix cavities with uniform thickness and complete validation integrity across strict battery prototyping scales.

Technical Specifications

PARAMETER DETAILS
1. Stamping & Forming Architecture
Product Model / Version Atomfair‑APF260 / V2.0
Max Cavity Depth Bound 6 mm (Directly related to aluminum-plastic film material strength and quality parameters)
Maximum Applicable Dimensions Max L200 mm × W150 mm (Fully customizable upon request)
Booster Cylinder Output Force 3T (Fully Adjustable Hydraulic-Pneumatic Drive)
Mold Flatness & Surface Finish Upper/Lower mold flatness: 0.02 mm · Mold core flatness: 0.02 mm · Core roughness: 0.4 Ra
2. Power & Utility Supply Profile
Total Power Consumption 100W
Power Supply Grid AC 220V / 50Hz
Compressed Air Requirement 0.5–0.7 MPa Stable Air Intake
Batch Counting Method Integrated digital counter tracking display
3. Facility & Physical Metrics
System Dimensions 460 × 320 × 925 mm
Total Net Weight Approx. 180 kg
Manufacturing Rules Processed under strict ISO 9001 compliance conditions
Alternative Options Explore our related catalog or custom mechanical dimensions. For urgent technical custom requests or bulk inquiries, please contact our support team.

Key Features & Advantages
  • Micro-Adjustable Drawing Depth: Enables simple, rapid calibration of localized material deformation offsets to suit varying film thicknesses.
  • Modular Die Swapping Matrix: Engineered for quick, highly convenient replacement of core sizing molds to accelerate batch changeovers.
  • Flawless Geometric Edges: Guarantees uniform flow of material matrices; prevents fish-line wrinkling or collapsed corners on product edges after high-pressure compression.
  • Four-Guide-Post Precision Layout: Structural four-post alignment configuration eliminates horizontal play, locking high sliding accuracy during deep strokes.
  • Active Tri-Layer Protection: Outfitted with active safety light curtains, a structural barrier shield, and dual-button start triggers to deliver fail-safe security.
  • Stable Deep-Drawing Capability: Achieves a deeper, highly consistent drawing depth out of identical raw film sheets compared to traditional systems.
  • Compact Industrial Footprint: Ergonomic configuration combines space-saving dimensions with an elegant, clean structural cabinet finish.

APPLICATION SCOPE: Pouch cell pouch forming, aluminum-plastic laminated film cold stamping, matrix die replacement testing, and corner collapse prevention.
FACILITY REQUIREMENT: Small-scale pilot bench footprint installation. System Net Weight: 180 kg. Power consumption draws a low 100W under single-phase supply lines.
IMPORTANT NOTICE: This system runs an adjustable 3-ton pneumatic-hydraulic booster cylinder mechanism. Ensure plant air lines provide an uninterrupted 0.5–0.7 MPa supply and that active optical light curtains are completely clear before executing automated drawing strokes on customized film matrices.

TAILORED SOLUTIONS FOR RESEARCH
Contact our engineering team for technical support or official institutional quotations.
EMAIL: inquiry@atomfair.com
Manufacturer: Atomfair LLC
Brand: ATOMFAIR®

This document outlines the operational safety limits and material degradation risks for the Atomfair APF260 forming machine. Adherence to these constraints ensures safe use and preservation of precision mold surfaces.

  • Air pressure regulation: The compressed air supply must be regulated between 0.5 and 0.7 MPa for safe and proper machine operation.
  • Electrical safety: Connect the machine to a grounded AC220V/50Hz power supply to prevent electrical hazards.
  • Mold maintenance: Maintain mold flatness within 0.02 mm to ensure consistent forming quality and prevent material degradation.
  • Protective equipment engagement: Operate the machine only when the light curtain, dual-button mechanism, and protective cover are fully engaged.

This procedure details the initial setup and safe operation of the machine for forming aluminum-plastic film cases. Follow these steps to ensure correct forming depth and operator safety.

Required Equipment: Atomfair APF260 Forming Machine

  1. Set air pressure
    Verify the compressed air supply is regulated to 0.5–0.7 MPa using the adjustable booster cylinder setting.
  2. Adjust drawing depth
    Set the drawing depth via the adjustment mechanism according to the required cavity depth for the battery film.
  3. Engage safety systems
    Confirm that the light curtain and protective cover are properly positioned before activating the dual-button operation.

What is the maximum cavity depth achievable with the Atomfair APF260, and how does it vary with aluminum-plastic film quality?

The maximum cavity depth is 6 mm, as specified in the technical parameters. This depth is directly related to the strength and quality of the aluminum-plastic film used; stronger films allow for deeper drawing without compromising integrity, while weaker films may require shallower depths to avoid defects such as fish lines or collapsed corners.

What are the dimensional constraints for forming aluminum-plastic film cases on this machine, and can the mold be customized for non-standard pouch cell sizes?

The machine accommodates a maximum applicable size of L200 mm × W150 mm, and the mold/core roughness is 0.4 with upper/lower mold and core flatness of 0.02 mm. Customization is available by contacting the manufacturer, allowing adaptation to non-standard pouch cell formats, though the base design supports these maximum dimensions.

What are the compressed air and electrical infrastructure requirements for operating the Atomfair APF260, and what safety features are integrated?

The machine requires an AC220V/50Hz electrical supply with 100W power consumption and compressed air at 0.5–0.7 MPa. Safety features include a light curtain, dual-button operation, and a protective cover, ensuring operator protection during the stamping process.

This semi-automatic forming machine for pouch battery cases offers improved drawing depth and defect-free edges, but requires compressed air and is limited to a 6mm cavity depth dependent on film quality.

Positive

  • Deeper drawing capability: Achieves deeper and more stable draws compared to conventional methods, enabling improved battery case formation using the same aluminum-plastic film.
  • Superior edge and corner forming: Produces defect-free edges and corners, eliminating fish lines and collapsed corners that can compromise pouch integrity.

Trade-offs

  • Limited maximum cavity depth: The maximum achievable cavity depth is 6mm, which is constrained by the mechanical properties of the aluminum-plastic film being formed.
  • Compressed air infrastructure needed: Operation requires a compressed air supply at 0.5–0.7MPa, necessitating laboratory air lines or a dedicated compressor.

Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.

To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.

Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).

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