Semi-Automatic Z-Type Stacking Machine 100mm ATOMFAIR®

This machine requires a stable single-phase AC220V±10% (110VAC customizable) power supply at 50Hz/60Hz with 2KW capacity. The lamination process demands precise electrode positioning and separator tension control to maintain alignment within ±0.3mm.

• Electrode Positioning Constraint: Electrodes must be manually loaded and positioned using custom fixtures to achieve the required lamination precision of ≤ ±0.3mm.
• Separator Tension Constraint: Separator rolls require automatic servo constant tension control and automatic photoelectric deviation correction to prevent misalignment during lamination.
• Cell Size Constraint: The maximum stackable cell size is L100mm × W100mm × H20mm, and different sizes can be adapted by adjusting fixtures.
• Lamination Thickness Constraint: The maximum lamination thickness is 20mm, with a maximum of 100 adjustable layers.

This procedure outlines the manual electrode loading, automatic lamination, and manual cell removal process. Proper execution ensures high lamination precision and consistent cell quality.

Required Equipment: Custom electrode positioning fixtures, Separator roll with 3-inch core and air expansion shaft, PLC control with HMI interface

1. Load Electrodes
   Manually load the positive and negative electrodes onto the custom positioning fixtures, ensuring they are correctly aligned.
2. Set Lamination Parameters
   Set the desired number of lamination layers and other parameters on the PLC control via the HMI interface.
3. Initiate Automatic Lamination
   Start the automatic lamination cycle; the machine will automatically position electrodes, pull the separator, and perform Z-type lamination.
4. Monitor Separator Tension
   Verify that the automatic servo constant tension control and photoelectric deviation correction are functioning during the lamination process.
5. Remove Laminated Cell
   After lamination is complete, manually remove the laminated cell and apply tape as needed.

The Atomfair-SAZS-417 semi-automatic Z-type stacking machine delivers ±0.3mm lamination precision for pouch cell R&D, supporting cell sizes from L40×W40mm up to L100×W100mm with a maximum stack height of 20mm. Its servo-driven lamination table and automatic separator tension/deviations control enable consistent layer alignment, while manual electrode loading and cell removal make it suited for low-to-mid volume sample production.

Positive

• High lamination precision: Alignment accuracy of ≤ ±0.3mm ensures consistent electrode-separator registration, critical for cell performance and safety in laminated battery prototypes.
• Wide cell size adjustability: Cell dimensions can be adapted from L40×W40mm to L100×W100mm via positioning fixtures, accommodating diverse R&D sample geometries without dedicated tooling changes.

Trade-offs

• Manual electrode loading: Electrodes must be manually placed into fixtures, increasing operator involvement and limiting throughput for high-volume production runs.
• Manual cell removal and taping: Post-lamination cell extraction and tape application require manual handling, which may introduce variability and reduce process consistency in larger batches.

Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.

To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.

Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD excl. heavy equipment). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).