Atomfair-SD5490 Semi-Automatic Pole Piece Die Cutting Machine
Product Overview
With simple operation, it is an efficient mass-production equipment for forming positive and negative pole pieces of soft-pack batteries. It is also a convenient and fast multi-functional experimental and production equipment for forming positive and negative pole pieces of soft-pack lithium batteries in laboratories.
Functional Features
- Equipped with infrared positioning device for accurate and convenient positioning and die cutting of pole pieces.
- Easy and quick die replacement, improving production and debugging efficiency.
- Long die service life, ≥30,000 times under normal use.
- No quality defects such as burrs, powder loss or indentation on the cut pole pieces.
- Between manual and fully automatic models, with high efficiency of 800~2000 pieces per hour (1~8 pieces can be punched each time according to the size of the pole piece, standard is 2 pieces).
- Adopts four guide pillar structure, ensuring smooth up-and-down sliding and high cutting precision.
- The equipment feed inlet is equipped with a safety protection light curtain, making operation extremely safe.
- Exquisite appearance, with sheet metal adopting three-dimensional geometric design, simple and beautiful.
- Easy operation, safe and reliable performance, and compact size.
Technical Parameters
| Parameter Item | Specification |
|---|---|
| Power Supply | 220V/50Hz |
| Power | 100W |
| Compressed Air | 0.5Mpa-0.8Mpa |
| Max Cutting Size | 350*280mm (Customizable, no upper limit for max cutting size on request) |
| Booster Cylinder | 5T |
| Cutting Precision | ±0.1mm |
| Overall Dimension | L680mm * W505mm * H900mm |
| Equipment Weight | 220kg |
If you’re interested, have any questions, or have specific customization requirements, please feel free to contact us at inquiry@atomfair.com.
This equipment requires a compressed air supply of 0.5-0.8 MPa and a 220V/50Hz power source. The safety light curtain at the feed inlet must remain unobstructed during operation to prevent injury.
- Compressed Air Requirement: The die cutting machine requires a compressed air supply of 0.5-0.8 MPa to operate the booster cylinder.
- Electrical Safety: The equipment operates on a 220V/50Hz power supply and must be properly grounded to prevent electrical hazards.
- Safety Light Curtain: The safety protection light curtain at the feed inlet must be kept clean and unobstructed to ensure operator safety.
- Mechanical Precision: The four-guide-pillar structure ensures cutting precision of ±0.1 mm, but requires regular maintenance to prevent wear and maintain accuracy.
This procedure covers the safe setup and operation of the semi-automatic die cutting machine for lithium battery pole pieces. It includes steps for air supply connection, die installation, and cutting operation.
Required Equipment: AFMSKLEF609 Die Cutting Machine, Compressed air supply (0.5-0.8 MPa), Pole piece die
- Connect air supply
Connect the compressed air supply to the machine's inlet and adjust the pressure to within 0.5-0.8 MPa. - Install die
Install the desired pole piece die onto the machine's die holder, ensuring it is securely fastened. - Power on machine
Connect the power cord to a 220V/50Hz outlet and switch on the main power switch. - Align material
Place the electrode material on the cutting platform and use the infrared positioning device to align it with the die. - Activate cutting cycle
Press the dual-hand start buttons to activate the cutting cycle, ensuring hands are clear of the die area. - Remove cut pieces
After the cutting cycle completes, remove the cut pole pieces from the platform and inspect for burrs or defects.
What is the cutting precision and maximum cutting size of the Atomfair-SD5490 semi-automatic pole piece die cutting machine?
The Atomfair-SD5490 offers a cutting precision of ±0.1mm and a maximum cutting size of 350*280mm, which is customizable with no upper limit on request. This precision is maintained by the four guide pillar structure that ensures smooth up-and-down sliding and high cutting accuracy.
The Atomfair-SD5490 semi-automatic die cutting machine is engineered for high-throughput pole piece forming in soft-pack lithium battery production, combining infrared positioning, a four-guide-pillar press, and a 5T booster cylinder to achieve ±0.1mm cutting precision at 800–2000 pieces per hour. Its semi-automatic operation and safety light curtain make it a practical bridge between manual and fully automated systems for laboratory and pilot-scale manufacturing.
Positive
- High-precision cutting with long die life: The four-guide-pillar structure and 5T booster cylinder deliver ±0.1mm cutting precision, while the die sustains ≥30,000 cycles under normal use, ensuring consistent, burr-free pole pieces without powder loss or indentation.
- Efficient semi-automatic throughput: Operating at 800–2000 pieces per hour with 1–8 pieces punched per cycle (standard 2), the machine bridges manual and fully automatic systems, significantly boosting production efficiency while maintaining operator safety via the infrared positioning and safety light curtain.
Trade-offs
- Requires compressed air supply: The machine depends on a compressed air source of 0.5–0.8 MPa, necessitating laboratory or production facility infrastructure with adequate air pressure and flow capacity for consistent operation.
- Fixed power and size constraints: Operating on 220V/50Hz with a maximum cutting size of 350×280mm (customizable on request), the equipment may not suit facilities with different voltage standards or applications requiring larger pole pieces without prior specification.
Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.
To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.
Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD excl. heavy equipment). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).
