Operation requires a grounded 220V/50Hz power source and a compressed air supply regulated to 0.5–0.7 MPa. The safety light curtain and protective door must remain engaged during operation to prevent access to moving components.

• Electrical and Pneumatic Supply Requirements: The machine requires a grounded 220V/50Hz electrical outlet and a compressed air source capable of delivering 0.5–0.7 MPa.
• Safety Interlock System: The safety light curtain and protective door must be fully closed and unobstructed before the machine will initiate a riveting cycle.

This procedure describes the safe operation of the precision tab riveting machine for prismatic batteries and supercapacitors. Follow each step in order to ensure proper riveting and operator safety.

Required Equipment: Precision guide pillars and bushes, Positioning tray, Safety light curtain, Touch screen interface

1. Connect electrical and pneumatic supplies
   Connect the machine to a grounded 220V/50Hz power source and a compressed air supply regulated to 0.5–0.7 MPa.
2. Verify safety interlocks
   Verify that the safety light curtain is unobstructed and the protective door is fully closed.
3. Set operating parameters
   Set the holding time (0–20 seconds) and any other required parameters using the touch screen interface.
4. Load the work piece
   Place a prismatic battery or supercapacitor into the positioning tray with the electrode tab aligned under the riveting head.
5. Initiate riveting cycle
   Activate the riveting cycle via the PLC control system and wait for the cycle to complete automatically.
6. Unload the riveted cell
   Remove the riveted cell from the positioning tray after the cycle finishes and inspect for proper forming.

The Atomfair-PRM-847 Precision Tab Riveting and Forming Machine for prismatic batteries and supercapacitors leverages precision guide pillars and bushes for accurate mold alignment, alongside a PLC touch screen control system and integrated safety light curtain and door. Its operation requires a compressed air supply at 0.5–0.7 MPa and supports a throughput of at least 3 pieces per minute, making it suitable for low- to medium-volume precision assembly.

Positive

• Precision Guide Pillars and Bushes: The high-precision guide pillars and bushes ensure superior guiding accuracy and parallelism between upper and lower molds, enabling consistent riveting quality for prismatic battery and supercapacitor tabs.
• PLC Touch Screen with Safety System: The PLC control with color LCD touch screen simplifies parameter setting and monitoring, while the safety light curtain and protective door enhance operational safety and reliability.

Trade-offs

• Compressed Air Supply Required: The machine requires a compressed air supply at 0.5–0.7 MPa, necessitating dedicated pneumatic infrastructure in the laboratory or production line.
• Moderate Throughput Capacity: With a capacity of ≥3 pcs/min, the machine is suited for low to medium volume production, which may limit its use in high-throughput manufacturing environments.

Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.

To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.

Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).