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ATOMFAIR® automatic pouch cell filling equipment 3D model featuring a top signal tower light and a side pendant control screen.

Automatic Pouch Cell Filling Sealing Machine 200mm ATOMFAIR®

$8,287.00

Institutional Procurement & Supply Compliance: As a verified US supplier, Atomfair accepts formal institutional Purchase Orders (POs), contract billing schedules, and custom procurement loops for university and national laboratories, and corporate R&D departments globally.

Automatic research-grade pouch cell filling sealing machine: 200mm sealing length, ±2°C temp accuracy, seal width 6mm, dual-tab compatible. Order now.

SKU: AFMSBMEC659
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Description

ATOMFAIR® VFS936 POUCH CELL VACUUM FILLING & SEALING MACHINE

RESEARCH GRADE MATERIAL

Product Overview
The Atomfair‑VFS936 is a heavy-duty automated processing platform engineered specifically for pouch cell electrolyte injection under atmospheric pressure, multi-stage vacuum standing, and final thermal sealing sequences. Utilizing an advanced 4-station rotary table structure, it provides a highly integrated layout that automatically coordinates feeding, high-precision piston dosing, vacuum diffusion, and vacuum hermetic sealing. Purpose-built for pouch lithium-ion batteries featuring tabs on both ends, this 2.5-ton system delivers uncompromised line consistency and complete validation trace reproducibility.

Technical Specifications

PARAMETER DETAILS
1. Electrolyte Injection & Vacuum Diffusion Profile
Product Model / Version Atomfair‑VFS936 / V2.0
Maximum Battery Size Max. L150 × W120 mm cell footprints (Specially designed for dual-tab pouch cells)
Precision Filling Pump Array Electric piston pump · Volumetric accuracy bound: 0.3% · Adjustable dosing volume & speed
Standing Diffusion Vacuum Max. −90 KPa negative pressure threshold · Standing duration timer: 0–99 s adjustable
2. Thermal Sealing & Facility Utilities
Sealing Head Performance Max. 250°C · Control accuracy: ±2°C · Maximum sealing length: 200 mm · Standard seam width: 6 mm (Customizable)
Sealing Pressure & Timing 0.3–0.6 MPa adjustable pneumatic downforce · Sealing time: 0–99 s adjustable (Recommended: 3–4 s)
Power Consumption & Grid 6KW · Single-phase 220VAC ±10% (110VAC customizable upon request), 50/60Hz
Facility Environmental Intake Pneumatics: 0.5–0.8 MPa dry compressed air or inert source · Dry gas recommended, dew point −60°C, inlet/outlet 4″ (100mm)
3. Geometric Framework & Mass Metrics
System Dimensions W1900 × D1850 × H1950 mm Heavy Enclosure
Total Equipment Weight Approx. 2.5 Tons (Heavy industrial structural framework)
Manufacturing Rules Processed under strict ISO 9001 compliance conditions
Alternative Options Explore our related catalog or custom mechanical dimensions. For urgent technical custom requests or bulk inquiries, please contact our support team.

Key Features & Advantages
  • Integrated Full-Sequence Workflow: Handles atmospheric electrolyte dosing, vacuum soaking diffusion, and hot pre-sealing sequentially inside a single unified station matrix.
  • High-Yield 4-Station Rotary Table: Advanced index rotary design requires manual placement for loading and unloading, while executing all intermediate manufacturing cycles autonomously.
  • Precision Electric Piston Dosing: Outfitted with high-end electric piston fluid pumps to secure a strict 0.3% injection accuracy tolerance window.
  • Variable Vacuum Diffusion Parameters: Vacuum standing chamber features fully independent digital settings for pressure depth and holding duration scripts.
  • Dual-Mode Uniform Thermal Sealing: Supports optional soft or hard sealing head adjustments, generating highly uniform temperature distribution and repeatable seam borders.
  • Dry Gas Supply Enclosure Interface: Sealed external cabinet shell connects directly to industrial dry gas networks, maintaining an ultra-dry dew point condition during fluid processing.
  • Modular Electro-Mechanical Layout: Segmented structural architecture isolates component layers, ensuring fast, straightforward maintenance paths.
  • Optional Automatic Tracking Add-ons: Can be upgraded with automated bar-code scanning grids and multi-stage load cell weighing sensors to log precise pouch mass deltas.

APPLICATION SCOPE: Dual-tab pouch cell automated injection, rotary multi-station vacuum standing, electrolyte vacuum degassing, and primary film thermal pre-sealing.
FACILITY REQUIREMENT: Industrial dry room deployment. Total Net Mass: Approx. 2.5 Tons. Floor load bearings must safely hold concentrated heavy automation anchors. Gas inlet connections require a standard 4″ (100mm) link.
IMPORTANT NOTICE: This heavy automated rotary system moves under continuous pneumatic force arrays while managing high-temperature sealing blocks up to 250°C. Always confirm that the input dry gas network holds an active dew point below −60°C and regulate shop compressed air at 0.5–0.8 MPa before running continuous injection recipes.

TAILORED SOLUTIONS FOR RESEARCH
Contact our engineering team for technical support or official institutional quotations.
EMAIL: inquiry@atomfair.com
Manufacturer: Atomfair LLC
Brand: ATOMFAIR®

This equipment requires connection to a dry gas supply with a dew point of -60°C to prevent moisture ingress into the electrolyte. Operation must be performed within a well-ventilated area with proper grounding to mitigate electrostatic discharge and chemical exposure risks.

  • Compressed Air Supply: Maintain compressed air or inert gas supply within 0.5–0.8 MPa and ensure it is clean and dry.
  • Sealing Head Temperature: Do not exceed the maximum sealing head temperature of 250°C to avoid material degradation and fire hazard.
  • Vacuum System: Ensure the vacuum standing station does not exceed -90 KPa to prevent chamber collapse or seal failure.
  • Electrolyte Handling: Wear appropriate personal protective equipment when handling electrolyte, as it is flammable and corrosive.
  • Power Supply: Connect the equipment to a single-phase 220VAC ±10% supply with adequate current rating (6 kW) and a ground fault circuit interrupter.

This guide provides the essential steps for safe initialization and operation of the pouch cell filling and sealing equipment. Follow the steps sequentially to ensure proper filling, vacuum standing, and sealing of lithium-ion pouch cells.

Required Equipment: Automatic Pouch Cell Filling Sealing Machine, Dry Gas Supply System (dew point ≤ -60°C), Compressed Air or Inert Gas Supply (0.5-0.8 MPa)

  1. Connect gas supplies
    Connect the dry gas supply and compressed air lines to the designated inlets on the machine.
  2. Set sealing temperature
    Set the sealing head temperature to the required value, for example 180°C, and allow the temperature to stabilize within ±2°C.
  3. Load pouch cell
    Load a pouch cell onto the fixture at the manual loading station.
  4. Initiate vacuum standing
    Initiate the vacuum standing cycle by setting the desired vacuum level and standing time on the control panel.
  5. Activate sealing cycle
    Activate the automatic sealing cycle after the vacuum standing is complete.
  6. Remove sealed cell
    Remove the sealed pouch cell from the machine and allow it to cool before further handling.
  7. Verify system integrity
    Verify that all connections are secure and that the chamber is sealed before starting any process.

How does the ±2°C sealing head temperature accuracy affect consistency of the 6 mm seal width?

The ±2°C sealing head temperature accuracy directly ensures consistent seal quality across the 6 mm standard seal width by preventing temperature-related defects such as incomplete sealing or polymer degradation. This precision is supported by the machine's heat sealing time range of 0–99 s, with a recommended 3–4 s dwell, allowing tight control of the thermal profile. The sealing pressure is also adjustable from 0.3–0.6 MPa to further optimize seal integrity.

What specific dual-tab battery configurations are compatible with the automatic pouch cell filling and sealing machine?

The machine is fully compatible with dual-tab pouch lithium-ion batteries up to L150 × W120 mm and a sealing length of up to 200 mm. It integrates automatic feeding, filling, vacuum standing, and vacuum sealing in one system, specifically engineered for batteries with tabs on both ends. The 4-station rotary table handles manual loading of cells and automates all subsequent processes, ensuring consistent electrolyte filling and seal quality for this dual-tab format.

What are the critical infrastructure requirements for the atmosphere control system, including dry gas dew point and supply pressure?

The infrastructure must supply dry gas with a dew point of -60°C at a pressure of 0.5–0.8 MPa through 4-inch (100 mm) inlet/outlet ports. This dry atmosphere is critical for maintaining a low-humidity environment during electrolyte filling and vacuum standing processes, preventing moisture contamination that can degrade cell performance. The machine also supports an optional external cover for dry gas supply to ensure the entire process remains in a controlled dry environment.

The Atomfair-VFS936 integrates a 4-station rotary table for automated pouch cell filling, vacuum standing, and sealing, with a precision electric piston pump achieving 0.3% filling accuracy and a sealing head providing ±2°C temperature control up to 250°C, making it suitable for dual-tab lithium-ion pouch cells up to 150×120 mm.

Positive

  • High filling accuracy with electric piston pump: The electric piston pump delivers a filling accuracy of 0.3%, with adjustable volume and speed, ensuring consistent electrolyte dosing for reliable cell performance.
  • Integrated automation with optional weighing: The rotary table design automates filling, vacuum standing, and sealing, and an optional automatic code scanning and weighing system records cell weight before and after filling for quality assurance.

Trade-offs

  • Requires compressed air or inert gas supply: The machine operates on 0.5–0.8 MPa compressed air or inert gas, necessitating a dedicated gas supply line and appropriate infrastructure in the laboratory or production environment.
  • Large footprint and heavy weight: With dimensions of W1900 × D1850 × H1950 mm and a weight of approximately 2.5 T, the machine requires substantial floor space and robust floor loading capacity for installation.

Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.

To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.

Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).

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