Monoclinic ZrO2 Powder 30nm 99.9% SOFC Grade ATOMFAIR®

$495.00

Institutional Procurement & Supply Compliance: As a verified US supplier, Atomfair accepts formal institutional Purchase Orders (POs), contract billing schedules, and custom procurement loops for university and national laboratories, and corporate R&D departments globally.

High-purity battery-grade monoclinic ZrO2 powder, 30nm, ≥99.9% purity, Al2O3 ≤0.002%, SiO2 ≤0.002%, for high-performance SOFC electrolytes. Order now.

SKU: AFZRO2
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Description

ATOMFAIR® HIGH-PURITY MONOCLINIC ZIRCONIA POWDER – 30NM

RESEARCH GRADE MATERIAL

Product Overview

This premium 30nm monoclinic phase zirconia powder is engineered specifically for high-performance electrochemical applications. With a 99.9% purity level and specialized battery-grade activator surface treatment, it provides exceptional chemical stability and optimized ionic conductivity for researchers tracking competitive high purity zirconia powder price options. The ultra-fine particle size ensures superior sintering activity, eliminates batch-to-batch variable controls, and promotes uniform microstructure development in ceramic membranes and advanced solid oxide fuel cells electrolyte material layers.

Technical Specifications

PARAMETER DETAILS
1. Core Device & Electrochemical Design
Crystal Phase Monoclinic
Particle Size 30nm
Surface Treatment Battery-grade Activator
2. Purity & Composition Trace
ZrO2 + HfO2 Content (%) ≥ 99.9%
Al2O3 (%) ≤ 0.002%
SiO2 (%) ≤ 0.002%
Fe2O3 (%) ≤ 0.003%
CaO (%) ≤ 0.003%
Manufacturing Rules Processed under strict [ISO 9001 standard compliance] conditions to preserve cell-to-cell structural control.
Alternative Options Explore our related catalog or custom stabilization ranges (Yttria/Scandia). For urgent technical custom requests or bulk institutional quotes, please contact our support team.

Key Features & Advantages

  • Homogeneous Material Purity: Features an uncompromised structural configuration with ultra-low trace elements (Al, Si, Fe ≤ 0.003%) to secure structural resistance against lattice degradation.
  • Enhanced Operational Efficiency: Nano-scale 30nm particle morphology provides an optimized specific surface area, maximizing ion-transfer kinetics at targeted electrochemical operating bands.
  • Optimized Sintering/Microstructure: Advanced synthesis and integrated surface battery-grade activators lower standard thermal processing thresholds while promoting ideal grain boundary integration.

APPLICATION SCOPE: Solid Oxide Fuel Cell (SOFC) Electrolytes, Oxygen Sensors/Probes, Thermal Barrier Coatings, Technical Ceramics, Catalyst Support.
PACKAGING & CUSTOMIZATION: Available in standard 25kg bulk engineering drums, pre-dispersed liquid slurries, or vacuum-sealed small R&D testing batches.
IMPORTANT NOTICE: This material is highly reactive due to its nano-scale footprint. To completely bypass long-tail questions regarding how to prevent zirconia phase degradation, keep containers tightly sealed or store within an anhydrous environment before thermal validation.

TAILORED SOLUTIONS FOR RESEARCH
Contact our engineering team for technical support or official institutional quotations.
EMAIL: inquiry@atomfair.com
Manufacturer: Atomfair LLC
Brand: ATOMFAIR®

This monoclinic zirconia powder requires controlled sintering to achieve dense electrolyte layers for SOFC applications. Trace impurity levels must be strictly limited to avoid phase degradation during operation.

  • Sintering Temperature Control: Optimized sintering temperature profiles are required to achieve high density and ionic conductivity while avoiding over-sintering.
  • Impurity Tolerance: Al, Si, and Fe impurities must be minimized below specified thresholds to prevent phase degradation and maintain electrolyte integrity.
  • Surface Treatment Integrity: The battery-grade activator surface treatment should be protected from contamination to preserve its intended electrochemical properties.

How does the 30nm particle size of this monoclinic zirconia powder affect sintering temperature compared to larger particle sizes?

The 30nm particle size enables significantly lower sintering temperatures by providing a high surface area for enhanced reactivity and densification, as stated in the product's ability to achieve superior sintering activity and uniform microstructure development. This contrasts with micron-sized powders that require higher thermal input for equivalent densification.

Can this monoclinic zirconia powder be directly used in yttria-stabilized zirconia (YSZ) electrolyte fabrication without additional yttria doping?

No, this powder is monoclinic phase and not pre-stabilized; for direct application in YSZ electrolytes, custom doping with yttria or scandia is available upon request to achieve the conductive cubic or tetragonal phase. The product description explicitly offers custom doping services to meet stabilization requirements.

What are the recommended storage conditions for this battery-grade nano-zirconia powder to maintain its surface activator performance?

To preserve the battery-grade activator surface treatment, the powder should be stored in airtight, moisture-free containers at room temperature, as the ultra-fine 30nm particles and activated surface are inherently sensitive to humidity and agglomeration. The product's high surface area and reactive coating necessitate dry, sealed conditions to retain its enhanced compatibility with binders and electrolytic solutions.

This 30nm monoclinic zirconia powder with 99.9% purity and battery-grade surface treatment is optimized for SOFC electrolyte applications, though its unstabilized monoclinic phase requires doping to achieve high ionic conductivity in operational devices.

Positive

  • Ultra-low impurity content: Extremely low Al₂O₃ (≤0.002%), SiO₂ (≤0.002%), Fe₂O₃ (≤0.003%), and CaO (≤0.003%) prevent phase degradation and maintain long-term electrolyte integrity in solid oxide fuel cells.
  • 30nm particle size with activated surface: The 30nm particle size provides high surface area for enhanced reactivity and lower sintering temperatures, and the battery-grade activator treatment improves compatibility with binders and electrolytic solutions.

Trade-offs

  • Monoclinic phase requires stabilization: As supplied, the powder is in monoclinic phase; for optimal ionic conductivity in SOFC electrolytes, custom doping (e.g., yttria or scandia stabilization) must be requested and performed, adding a processing step.
  • Nano-powder handling and dispersion challenges: The 30nm particle size leads to high surface energy and potential agglomeration; careful dispersion protocols or pre-dispersed slurry options are necessary to achieve uniform microstructure and avoid dust hazards.

Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.

To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.

Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).

Additional information

weight

50g