Li-Ion Battery Cleaning Machine CLN-249 ≥8PPM ATOMFAIR®

$5,000.00

Institutional Procurement & Supply Compliance: As a verified US supplier, Atomfair accepts formal institutional Purchase Orders (POs), contract billing schedules, and custom procurement loops for university and national laboratories, and corporate R&D departments globally.

Atomfair CLN-249 automatic Li-ion battery cleaning machine. Efficiency ≥8 PPM, qualified rate ≥99%. Integrated water recycling and PLC control. Order now.

SKU: AFMSFSOR566
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Description

ATOMFAIR® ATOMFAIR-CLN-249 BATTERY CLEANING MACHINE

RESEARCH GRADE MATERIAL

Product Overview

The ATOMFAIR® Atomfair-CLN-249 Battery Cleaning Machine represents a massive, highly integrated multi-stage automated platform custom-engineered for post-sealing line purification. Acting as a heavy-duty multi-functional Online Industrial Washer station, this system automates deep lithium-ion surface decontamination through synchronized material feeding, mechanical scrubbing, chemical-free spraying, high-velocity air cutting, and forced thermal drying. The sophisticated architecture utilizes an advanced closed-loop fluidic framework engineered for pure water recycling, fully removing detergent dependency while mitigating chemical cross-contamination risks. Managed by a centralized PLC interface, it scales smoothly to handle massive pilot or industrial line throughputs with zero structural deflection.

Technical Specifications

PARAMETER DETAILS
Product Model Atomfair-CLN-249 (Version V2.0 | Release: 2024-09-05)
Production Yield Metrics Throughput Efficiency: ≥ 8 PPM | Qualified Rate: ≥ 99% | Operational Utilization: ≥ 95%
Compatible Cell Dimensions 50 × 180 mm Continuously Adjustable Length Adaptive Range
Electrical Consumption Load 30 kW Maximum Continuous Power Consumption
Power Supply Standard Three-Phase AC 380V / 50 Hz (± 10% Voltage Fluctuation Boundary)
Compressed Pneumatics Demand ≥ 0.6 MPa Working Pressure | Volumetric Flow Rate > 120 m³/h
Fluid Infrastructure Supply 0.5 m³/h Nominal Input (Pure Water or Tap Water Alternative | Fully Recyclable)
Thermal Dryer Mechanism High-Efficiency Tubular Forced Hot Air Recirculation Assembly
Chassis Structural Load Limit > 500 kg/m² Static Base Loading Capacity
Automation Control Method PLC-Driven Sequence Interface with Fault Detection Alarms
Physical Plant Footprint (L × W × H) 6100 × 1600 × 2150 mm
Total Structural Weight 2500 kg Industrial-Grade Cast Iron Base Frame
Alternative Options Explore our related catalog or custom dimensions. For urgent technical custom requests or bulk inquiries, please contact our support team.

Key Features & Advantages

  • Continuous Dual-Face Online Scrubbing: Outfitted with motorized linear rolling brushes that target cell casing shells and terminal end faces simultaneously to strip electrolyte film buildup.
  • High-Thrust Air-Blade Cutting Jets: Employs multi-point aerodynamic cutting nozzles that instantly peel moisture films from cell housings, preventing corrosion risks before thermal drying.
  • Integrated Pure Fluid Recycler: Incorporates a multi-tier filtration, overflow control, and active pumpback fluid system that allows pure water inputs to maintain a continuous loop.
  • Low-Consumption Tubular Caloric Dryers: Heavy-duty heating loop utilizes specialized low-loss tubular thermal structural arrays to achieve uniform water vaporization profiles.

APPLICATION SCOPE: Perfectly optimized for inline post-seal decontamination of medium to large lithium prismatic cells, continuous battery block processing, and post-assembly wash loops.
PACKAGING: Disassembled into standardized modular sections for containerized global logistics; packed inside reinforced weather-sealed structural ocean freight crates with internal desiccant bags.
IMPORTANT NOTICE: Verify the three-phase AC 380V line harmonics stay within the stated ± 10% bounds under full load. Do not activate high-pressure air cutting jets if the compressed volumetric input drifts below the 120 m³/h operational threshold.
TAILORED SOLUTIONS FOR RESEARCH
Contact our engineering team for technical support or official quotations.
EMAIL: inquiry@atomfair.com
Manufacturer: Atomfair LLC
Brand: ATOMFAIR®

This machine requires a 3-phase 380V power supply with ±10% voltage tolerance and compressed air at ≥0.6 MPa with flow >120 m³/h. Floor loading must exceed 500 kg/m² to support its 2500 kg weight, and water supply must be clean at 0.5 m³/h with recycling permitted.

  • Power Supply Constraint: The machine must be connected to a 3-phase 380V 50Hz power source with voltage fluctuation within ±10% to maintain stable operation and prevent electrical damage.
  • Compressed Air Constraint: An external compressed air supply of at least 0.6 MPa pressure and flow greater than 120 m³/h is required to drive the high-thrust air nozzles for water removal.
  • Floor Load Capacity Constraint: The installation floor must support a load of over 500 kg/m² to safely bear the machine's 2500 kg weight across its 6100×1600 mm footprint.
  • Water Supply Constraint: Clean water (pure or tap) at a flow rate of 0.5 m³/h must be provided, with the machine's recycling system enabling recirculation to minimize consumption.

Does the absence of cleaning agents in the Atomfair-CLN-249 compromise cleaning performance for batteries with stubborn electrolyte residue?

No, the machine uses high-pressure spraying, brushing, and multiple air knives to mechanically remove residues, achieving a qualified rate ≥99%. The cleaning process is designed for standard post-sealing residues and does not require chemical agents, as stated in the key features.

Can this cleaning machine be integrated with existing 380V 50Hz power systems that have voltage fluctuations beyond ±10%?

No, the power supply requirement is strictly 3-phase 380V 50Hz with voltage fluctuation ±10%. Operating outside this range may damage components. The machine has a total power of 30 kW and includes a fault alarm system for power anomalies.

What are the compressed air and water supply infrastructure requirements for installing the Atomfair-CLN-249?

The machine requires compressed air at ≥0.6 MPa with flow >120 m³/h and water supply of 0.5 m³/h (pure or tap water). The water is recyclable via the overflow and filtration system. Ensure load capacity of floor exceeds 500 kg/m² due to 2500 kg weight.

The Atomfair-CLN-249 automatic cleaning machine delivers a high-throughput ≥8 PPM with ≥99% qualified rate for lithium-ion battery post-sealing cleaning, integrating spray, wash, air-knife drying, and water recycling in a single PLC-controlled inline system. Its reliance on 30 kW power and >120 m³/h compressed air at ≥0.6 MPa imposes significant infrastructure demands that must be factored into facility planning.

Positive

  • High throughput and yield: Rated ≥8 PPM with ≥95% utilization and ≥99% qualified rate, enabling reliable high-volume production in automated battery assembly lines.
  • Water recycling reduces waste: Uses only clean water (pure or tap) with an integrated overflow, filtration, and recycling system, eliminating cleaning agents and minimizing water consumption.

Trade-offs

  • Substantial power requirement: Total installed power is 30 kW with 3-phase 380V 50Hz supply, requiring dedicated electrical infrastructure and contributing to operational energy costs.
  • High compressed air demand: Requires ≥0.6 MPa compressed air at flow >120 m³/h, necessitating a robust compressed air system with adequate capacity for continuous operation.

Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.

To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.

Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).