Hot Press Forming Machine for Pouch Cells 0-1 Ton ATOMFAIR®

$5,912.00

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ATOMFAIR® Hot Press Forming Machine Model HPF629, 0-1 Ton adjustable pressure and 200x200mm pressing area for wound pouch lithium-ion batteries. In stock.

SKU: AFMSHSRI967
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Description

ATOMFAIR® HPF629 HOT PRESS FORMING MACHINE

RESEARCH GRADE MATERIAL

Product Overview

The Atomfair‑HPF629 is a high-precision hot flat pressing and shaping platform engineered for treating wound pouch lithium-ion battery stacks. By delivering synchronized thermal downforce, it effectively reduces core elasticity, levels active material boundaries, and flattens the external pouch layout. This process makes bare wound cells significantly easier to insert into protective outer casings, securing ideal stack consistency and maximum validation integrity for advanced battery prototyping lines.

Technical Specifications

PARAMETER DETAILS
1. Thermal Pressing & Mechanical Profiles
Product Model / Version Atomfair‑HPF629 / V2.0
Effective Pressing Area Matrix L200 × W200 mm Flat Platen
Stamping Pressure Range 0–1 Ton (Continuously Adjustable tracking limits)
Process Operation Cycles Approx. 300–500 cycles/hour throughput capacity
Thermal Heating Elements High-conductivity heavy copper heating element block array
2. Power & Utility Supply Profile
Total Power Consumption 1 kW
Power Supply Grid AC 220V / 50Hz
Compressed Air Requirement 0.5–0.7 MPa Stable Pneumatic Feed
3. Facility & Geometric Layout
System Footprint Dimensions L320 × W320 × H430 mm Benchtop Design
Total Net Weight 60 kg
Manufacturing Rules Processed under strict ISO 9001 compliance conditions
Alternative Options Explore our related catalog or custom mechanical dimensions. For urgent technical custom requests or bulk inquiries, please contact our support team.

Key Features & Advantages

  • Constant Temperature Automatic Loop: Features an intelligent thermal logic controller with built-in automatic hot-press timers to deliver perfectly repeatable pressing profiles.
  • Continuously Variable Stamping Force: Mechanical downforce can be tuned continuously from 0 up to 1 Ton, accommodating delicate polymeric thin-films and thick multi-layer assemblies.
  • High-Conductivity Copper Plates: Built with high-purity copper thermal cores to ensure fast heat transfer, uniform surface temperature, and low power inertia.
  • Compact Flex-Benchtop Architecture: Small exterior frame allows for flexible, fast placement inside restricted pilot workspaces or integrated glovebox lines.
  • Stable Hardware Safety Network: Outfitted with robust mechanical safeguards, reliable pressure control relief, and simple operator configurations to isolate failure vectors.

APPLICATION SCOPE: Pouch lithium-ion cell leveling, bare wound layer flattening, structural stack thickness equalization, and casing insertion preconditioning.
FACILITY REQUIREMENT: Benchtop workshop bench installation. System Net Weight: 60 kg. Compact footprint requires zero permanent floor mounting anchors.
IMPORTANT NOTICE: This hot press applies linear mechanical forces up to 1 Ton under high-temperature boundaries. Ensure the compressed air grid maintains a constant 0.5–0.7 MPa supply line pressure and verify that active cells are aligned perfectly within the L200×W200 mm effective area before running thermal cycles.

TAILORED SOLUTIONS FOR RESEARCH
Contact our engineering team for technical support or official institutional quotations.
EMAIL: inquiry@atomfair.com
Manufacturer: Atomfair LLC
Brand: ATOMFAIR®

The Atomfair-HPF629 hot press forming machine requires compressed air at 0.5-0.7 MPa and a grounded AC220V 50Hz power supply for safe operation. No additional environmental storage constraints are specified by the manufacturer.

  • Compressed Air Supply: The compressed air supply must be regulated to 0.5–0.7 MPa as specified in the technical parameters.
  • Electrical Power: The machine requires a grounded AC220V 50Hz power source to operate safely.

This procedure outlines the steps to safely set up and operate the Atomfair-HPF629 for hot pressing wound pouch lithium-ion batteries. The operator must ensure all safety precautions are followed before initiating the cycle.

Required Equipment: Hot Press Forming Machine

  1. Set Temperature
    Set the desired temperature using the automatic temperature control system.
  2. Adjust Pressure
    Adjust the pressure to the required value within the 0–1 ton range using the pressure adjustment mechanism.
  3. Load Cell
    Load the wound pouch cell onto the pressing area, ensuring proper alignment.
  4. Activate Cycle
    Activate the hot-press cycle to initiate the timed compression and heating.
  5. Remove Cell
    Remove the formed cell from the pressing area after the cycle completes and allow it to cool.

How does the adjustable pressure range of 0–1 Ton affect the forming uniformity of wound pouch cells across the 200×200 mm effective pressing area?

The continuously adjustable pressure from 0 to 1 Ton enables precise force matching to cell design, but achieving uniform formation across the full 200×200 mm area depends on cell geometry and separator/electrode thickness distribution. The machine's copper heating element and constant temperature control ensure thermal uniformity, while the automatic hot-press timing helps maintain consistent cycle speeds of 300–500 cycles/hour.

What power and compressed air specifications are required to integrate the Atomfair HPF629 into an existing pouch cell production line?

The machine requires a standard AC220V 50Hz power supply with 1KW capacity and compressed air at 0.5–0.7MPa air pressure. These infrastructure demands are compatible with most laboratory and pilot-scale battery assembly lines, and the compact dimensions of L320W320H430 mm (60 kg weight) facilitate benchtop or workstation integration.

What handling precautions are necessary for the copper heating element and adjustable pressure mechanism during operation and maintenance?

The copper heating element reaches controlled forming temperatures during constant temperature automatic control; operators must ensure the machine is powered off and cooled before maintenance. The 0.5–0.7MPa compressed air system requires proper filtration and moisture removal to prevent contamination, and the adjustable pressure mechanism should be calibrated regularly to maintain 0–1 Ton accuracy.

The Atomfair Hot Press Forming Machine (model HPF629) delivers controlled hot pressing for wound pouch lithium-ion cells, featuring continuously adjustable 0–1 ton pressure and constant temperature auto-timing, but requires a compressed air supply (0.5–0.7 MPa) and is limited to cells fitting a 200×200 mm pressing area.

Positive

  • Continuously adjustable pressure 0–1 ton: Allows fine-tuning of press force for different cell geometries and pouch materials, optimizing casing insertion and cell flatness without over-pressing.
  • Constant temperature auto-timing control: Built-in automatic hot-press timing with constant temperature regulation ensures uniform heat distribution and repeatable forming cycles, improving process consistency.

Trade-offs

  • Requires external compressed air supply: The machine needs a compressed air line at 0.5–0.7 MPa, meaning the lab must have an air compressor and associated infrastructure, increasing installation complexity.
  • Limited effective pressing area 200×200 mm: The maximum pressing plate size of 200×200 mm restricts the cell dimensions that can be processed, excluding larger format pouch cells or multi-cell batches.

Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.

To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.

Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).