ATOMFAIR EBC412 ELECTRIC BUTTON CELL CRIMPING MACHINERESEARCH GRADE EQUIPMENT
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TAILORED SOLUTIONS FOR RESEARCH
Contact our engineering team for technical support or official institutional quotations.
EMAIL: inquiry@atomfair.com
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Manufacturer: Atomfair LLC
Brand: ATOMFAIR®
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The EBC412 electric crimping machine for laboratory battery fabrication requires operation within a controlled atmosphere glove box for air-sensitive materials. The integrated pressure gauge must be recalibrated after extended use or mold replacement to maintain consistent crimping quality.
- Glove Box Compatibility: The unit passes through Φ360 glove box antechambers but requires a clear path without slide plate obstacles.
- Pressure Gauge Maintenance: Recalibrate the factory-preset built-in pressure gauge after extended use or after replacing mold parts.
- Mold Surface Cleanliness: Clean mold surfaces after each use to prevent material cross-contamination between battery samples.
- Electrical Safety: Operate the electric drive system only within the rated voltage specification of AC 220V/50Hz.
This procedure guides the user through initial setup, mold fitting, and safe operation of the electric crimping machine. Follow chronological steps to ensure consistent crimping quality and prevent damage to the equipment or glove box infrastructure.
Required Equipment: ATOMFAIR EBC412 electric button cell crimping machine, CR20 series button cell components, Partial mold set for non-standard button cell types (optional)
- Verify Glove Box Access Path
Verify that the glove box antechamber path is clear of obstacles such as slide plates before inserting the machine. - Connect Power Supply
Connect the machine to a grounded AC 220V/50Hz power source and confirm the power indicator illuminates. - Fit the Appropriate Mold Set
Fit the CR20 series precision mold or install the required partial mold parts for alternate button cell types like CR2450 or CR1620. - Set and Confirm Crimping Pressure
Set the desired crimping pressure using the built-in pressure gauge and confirm the value matches the preset calibration or user-adjusted specification. - Load Button Cell Components into the Mold
Load the battery electrode, separator, electrolyte, and casing components into the mold cavity in the correct stacking order. - Actuate the Electric Drive to Crimp the Cell
Actuate the electric drive system to close the mold and complete the crimping cycle until the pressure gauge indicates the set value. - Remove the Crimped Cell and Clean Mold Surfaces
Remove the crimped button cell from the mold and clean all mold surfaces with a lint-free cloth to prevent cross-contamination.
Can the Atomfair EBC412 electric button cell crimping machine be used inside a glove box, and what are the key dimensional constraints?
Yes, the EBC412 is specifically designed for glove box operation. Its compact footprint of 385 × 160 × 325 mm and 33 kg weight allow it to pass through a Φ360 glove box antechamber without obstacles like slide plates, enabling direct use under controlled inert atmosphere. Ensure the antechamber path is clear of slide plates or other obstructions before transfer.
Which button cell formats are compatible with the EBC412, and what is required to switch between them?
The EBC412 comes standard with CR20 series compatibility, including CR2450 and CR1620 cells. Switching to these alternative formats requires only partial mold replacement, not a full die set change. Custom molds for additional button cell specifications are available upon request via inquiry@atomfair.com.
How does the built-in pressure gauge ensure consistent crimping quality, and what maintenance is required?
The built-in pressure gauge provides real-time monitoring and precise pressure adjustment, factory preset for optimal crimping performance. Recalibration may be required after extended use or mold replacement to maintain accuracy. Clean mold surfaces after each use to prevent material cross-contamination between samples.
The Atomfair EBC412 electric button cell crimping machine is engineered for glove box integration, with a compact 385 × 160 × 325 mm footprint and 33 kg weight that passes through a Φ360 antechamber, while its electric drive and factory-preset pressure gauge ensure reproducible crimping of CR20 series cells under inert atmospheres.
Positive
- Glove box pass-through design: The 385 × 160 × 325 mm footprint and 33 kg weight allow passage through a Φ360 glove box antechamber without slide plate obstacles, enabling direct operation under controlled inert atmosphere for air-sensitive battery material research.
- Precision crimping with Japanese mold steel: The CR20 series precision mold uses Japanese imported mold steel, ensuring accurate and reliable crimping with consistent results across all samples, supported by a rustproof aluminum alloy and chrome steel structure.
Trade-offs
- Antechamber clearance requirement: Passage through the glove box antechamber requires a clear path without obstacles such as slide plates; any obstruction can impede installation or operation within the glove box.
- Pressure gauge recalibration needed: The pressure gauge is factory preset for optimal crimping, but recalibration may be required after extended use or mold replacement to maintain accurate pressure monitoring and consistent crimping quality.
Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.
To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.
Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD excl. heavy equipment). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).
