Desktop Z-Type Battery Stacking Machine 200mm ATOMFAIR®

The machine requires a stable, dry indoor environment with a standard workbench and a compressed air supply of 0.5MPa. The operator must ensure the air supply is dry and clean to prevent pneumatic system malfunction.

• Pneumatic Supply Constraint: The machine requires a clean, dry compressed air supply at 0.5MPa to ensure proper cylinder actuation and stacking accuracy.
• Electrical Supply Constraint: The machine must be connected to a properly grounded AC220V/50Hz power source to prevent electrical hazards and ensure stable operation.
• Mechanical Clearance Constraint: The machine requires adequate clearance around the swing arm and electrode feed area to prevent jamming or mechanical interference during operation.

This procedure covers the initial setup, calibration, and operation of the Z-type stacking machine for battery cell lamination. Follow the steps in order to ensure safe and accurate stacking.

Required Equipment: Foot pedal, Digital display counter

1. Connect utilities
   Connect the machine to a properly grounded AC220V/50Hz power source and a clean, dry compressed air supply at 0.5MPa.
2. Load separator roll
   Mount the separator roll onto the 3-inch core holder, ensuring the roll is centered and the film feeds smoothly without wrinkles.
3. Set electrode parameters
   Adjust the electrode guides to match the dimensions of the positive and negative electrodes, ensuring they are within the 20–200mm length and width range.
4. Calibrate stacking position
   Manually cycle the machine once to verify the swing stroke and electrode pick-up positions, adjusting the mechanical stops if necessary.
5. Initiate stacking cycle
   Press the foot pedal to start the automatic Z-type stacking sequence, monitoring the first few cycles for correct alignment and separator tension.
6. Monitor stack quality
   Inspect the stacked cell periodically for electrode misalignment, separator wrinkles, or stacking height deviations, and adjust the parameters as needed.
7. Stop and unload
   Stop the machine after the desired stack count is reached, remove the completed stack, and inspect it for any defects before proceeding to the next batch.

The Atomfair-DSZS-592 is a desktop semi-automatic Z-type stacking machine engineered for battery cell lamination, offering a 350mm swing stroke and compatibility with electrodes up to 200mm in length and 18mm in thickness, while requiring a 0.5MPa compressed air supply and AC220V power.

Positive

• Compact desktop footprint: The L650mm x W400mm x H700mm dimensions and 30kg weight allow placement on a standard workbench, minimizing floor space requirements in laboratory settings.
• Wide electrode size compatibility: Supports electrode lengths and widths from 20mm to 200mm with thickness up to 18mm, accommodating a broad range of cell formats without hardware changes.

Trade-offs

• Requires compressed air supply: The cylinder actuation via foot pedal demands a stable 0.5MPa compressed air source, adding an infrastructure dependency for laboratory installation.
• Limited to semi-automatic operation: The Z-type stacking process is semi-automatic, requiring manual electrode placement and foot pedal control, which may reduce throughput in high-volume production compared to fully automated systems.

Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.

To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.

Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD excl. heavy equipment). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).