Description
ATOMFAIR® CCC519 AUTOMATIC CYLINDRICAL CELL CRIMPING MACHINERESEARCH GRADE MATERIAL
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TAILORED SOLUTIONS FOR RESEARCH
Contact our engineering team for technical support or official institutional quotations.
EMAIL: inquiry@atomfair.com
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Manufacturer: Atomfair LLC
Brand: ATOMFAIR®
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This machine requires a stable electrical supply of AC220V/50Hz and compressed air at 0.5-0.7 MPa for operation. The sealing mold must be replaced after approximately 3,000,000 cycles to maintain crimping accuracy and avoid leakage.
- Electrical Supply: Ensure AC220V/50Hz power supply with proper grounding to prevent electrical hazards.
- Compressed Air Supply: Supply clean compressed air at 0.5-0.7 MPa to the machine's pneumatic system.
- Mold Wear: Monitor mold wear and replace after 3,000,000 cycles to maintain sealing quality.
Follow these steps to safely set up and operate the automatic crimping machine. Ensure all safety precautions are observed before starting the cycle.
Required Equipment: Cylindrical cell sealing machine, Mold set (18650 or appropriate size)
- Inspect Machine
Inspect the machine for any visible damage or loose connections before use. - Connect Power
Connect the AC220V/50Hz power supply to the machine's electrical port. - Connect Air Supply
Connect a clean compressed air source set to 0.5-0.7 MPa to the pneumatic inlet. - Set Parameters
Set the desired crimping parameters on the PLC touch screen interface. - Load Cells
Load cylindrical battery cells into the automatic feeder tray. - Start Cycle
Activate the cycle and monitor the crimping process for any abnormal noises or misalignment.
How does the three-stage crimping process improve sealing performance compared to a single-stage approach?
The three-stage crimping produces a smooth sealing edge and excellent air tightness, with processing accuracy of ±0.1mm and a maximum crimping force of 3000Kg, ensuring high dimensional precision and consistency in cylindrical lithium-ion battery sealing.
Can the Atomfair CCC519 handle 21700 or 26650 cells without modification?
Yes, it is compatible with 18650, 21700, 26650, and other cylindrical cell sizes by simply changing the sealing mold; the standard mold is 18650 series but other sizes are available as options.
What are the compressed air and electrical infrastructure requirements for installing this crimping machine?
The machine requires an AC220V/50Hz power supply with 100W power consumption, and a compressed air supply of 0.5MPa to 0.7MPa. It weighs approximately 205Kg and measures L550×W400×H1250mm.
The High Precision Automatic Cylindrical Cell Sealing Machine delivers three-stage crimping for consistent airtight seals and dimensional accuracy, with a mold life exceeding 3,000,000 cycles. However, its throughput of 6 PCS/min and reliance on compressed air (0.5–0.7 MPa) impose processing and infrastructure constraints for high-volume labs.
Positive
- Three-stage crimping ensures seal integrity: 1st, 2nd, and 3rd stage crimping produces smooth sealing edges with high air tightness, dimensional precision, and excellent consistency across production runs.
- Long mold life and cell size flexibility: Mold service life exceeds 3,000,000 cycles, and compatibility with 18650, 21700, 26650, and other cylindrical cells is achieved by simple mold changes, reducing downtime and tooling cost.
Trade-offs
- Moderate throughput for production scale: Rated capacity of 6 PCS/min limits suitability for high-volume manufacturing lines; the machine is better targeted for R&D, pilot-scale, or low-to-mid volume production.
- Requires compressed air and fixed electrical supply: Operates on AC220V/50Hz at 100W and compressed air at 0.5–0.7 MPa; facilities must provide dedicated air lines and compatible power infrastructure, restricting deployment flexibility.
Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.
To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.
Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).

