Cylindrical Cell Crimping Machine 3000kg 3-Stage ATOMFAIR®

$6,749.00

Institutional Procurement & Supply Compliance: As a verified US supplier, Atomfair accepts formal institutional Purchase Orders (POs), contract billing schedules, and custom procurement loops for university and national laboratories, and corporate R&D departments globally.

Automatic 3-stage crimping machine for 18650/21700/26650 cells with 3000kg force, ±0.1mm accuracy, 6 PCS/min. Long-life mold >3M cycles. Order now.

Description

ATOMFAIR® CCC519 AUTOMATIC CYLINDRICAL CELL CRIMPING MACHINE

RESEARCH GRADE MATERIAL

Product Overview

The Atomfair-CCC519 is engineered for professional-grade automatic crimping, feeding, and discharging of cylindrical lithium-ion batteries. Designed for pilot production lines and advanced energy research laboratories, it accommodates standard form factors including 18650, 21700, and 26650 via quick-change precision molds, locking in baseline testing control and eliminating human variables during high-volume R&D replication, while offering the most competitive industry-wide automatic battery crimper price points.

Technical Specifications

PARAMETER DETAILS
1. Core Device & Electrochemical Design
Standard Sealing Mold 18650 series (21700, 26650 & other sizes optional)
Max Crimping Force 3000 Kg
Processing Accuracy ±0.1 mm
2. Cathode (Positive Electrode) Parameters
Mold Service Life Over 3,000,000 cycles
Throughput Capacity 6 PCS / minute
3. Anode (Negative Electrode) Parameters
Power Supply & Power AC 220V / 50Hz | 100W
Air Supply Requirement 0.5 MPa ~ 0.7 MPa
4. Separator & Physical Package Metrics
Physical Dimensions L550 × W400 × H1250 mm
Net Weight Approx. 205 KG
Manufacturing Rules Processed under strict [ISO standard battery manufacturing] compliance conditions
Alternative Options Explore our related catalog or custom dimensions. For urgent technical custom requests or bulk inquiries, please contact our support team.


Key Features & Advantages

  • Three-Stage Crimping Mechanism: Executes 1st, 2nd, and 3rd stage precision deformation to achieve an exceptionally smooth sealing edge, ultra-high air tightness, and flawless dimensional consistency.
  • Advanced PLC & Touch Screen: Microprocessor-controlled automation allows effortless parameter adjustments, reducing human error in critical assembly steps.
  • Heavy-Duty Structural Integrity: Features a high-stability steel framework coupled with rigid mold alignments to guarantee safe, long-term continuous operation under maximum load.
  • Cross-Platform Compatibility: Seamlessly switches between 18650, 21700, and 26650 formats (custom sizes available on demand) for versatile lab scaling.
  • Optimized Footprint: Compact architectural footprint featuring a minimalist, high-maintenance-friendly aesthetic tailored for cleanroom environments.

APPLICATION SCOPE: Standard form factors including 18650, 21700, and 26650 via quick-change precision molds.
PACKAGING: Industrial heavy-duty high-stability steel framework protective packaging.
IMPORTANT NOTICE: Changing molds between different form factors (e.g., 18650 to 21700) requires precise mechanical calibration. Ensure the air supply pressure remains stabilized within 0.5-0.7 MPa to prevent processing deviation and maintain seal edge consistency.

TAILORED SOLUTIONS FOR RESEARCH
Contact our engineering team for technical support or official institutional quotations.
EMAIL: inquiry@atomfair.com
Manufacturer: Atomfair LLC
Brand: ATOMFAIR®

This machine requires a stable electrical supply of AC220V/50Hz and compressed air at 0.5-0.7 MPa for operation. The sealing mold must be replaced after approximately 3,000,000 cycles to maintain crimping accuracy and avoid leakage.

  • Electrical Supply: Ensure AC220V/50Hz power supply with proper grounding to prevent electrical hazards.
  • Compressed Air Supply: Supply clean compressed air at 0.5-0.7 MPa to the machine's pneumatic system.
  • Mold Wear: Monitor mold wear and replace after 3,000,000 cycles to maintain sealing quality.

Follow these steps to safely set up and operate the automatic crimping machine. Ensure all safety precautions are observed before starting the cycle.

Required Equipment: Cylindrical cell sealing machine, Mold set (18650 or appropriate size)

  1. Inspect Machine
    Inspect the machine for any visible damage or loose connections before use.
  2. Connect Power
    Connect the AC220V/50Hz power supply to the machine's electrical port.
  3. Connect Air Supply
    Connect a clean compressed air source set to 0.5-0.7 MPa to the pneumatic inlet.
  4. Set Parameters
    Set the desired crimping parameters on the PLC touch screen interface.
  5. Load Cells
    Load cylindrical battery cells into the automatic feeder tray.
  6. Start Cycle
    Activate the cycle and monitor the crimping process for any abnormal noises or misalignment.

How does the three-stage crimping process improve sealing performance compared to a single-stage approach?

The three-stage crimping produces a smooth sealing edge and excellent air tightness, with processing accuracy of ±0.1mm and a maximum crimping force of 3000Kg, ensuring high dimensional precision and consistency in cylindrical lithium-ion battery sealing.

Can the Atomfair CCC519 handle 21700 or 26650 cells without modification?

Yes, it is compatible with 18650, 21700, 26650, and other cylindrical cell sizes by simply changing the sealing mold; the standard mold is 18650 series but other sizes are available as options.

What are the compressed air and electrical infrastructure requirements for installing this crimping machine?

The machine requires an AC220V/50Hz power supply with 100W power consumption, and a compressed air supply of 0.5MPa to 0.7MPa. It weighs approximately 205Kg and measures L550×W400×H1250mm.

The High Precision Automatic Cylindrical Cell Sealing Machine delivers three-stage crimping for consistent airtight seals and dimensional accuracy, with a mold life exceeding 3,000,000 cycles. However, its throughput of 6 PCS/min and reliance on compressed air (0.5–0.7 MPa) impose processing and infrastructure constraints for high-volume labs.

Positive

  • Three-stage crimping ensures seal integrity: 1st, 2nd, and 3rd stage crimping produces smooth sealing edges with high air tightness, dimensional precision, and excellent consistency across production runs.
  • Long mold life and cell size flexibility: Mold service life exceeds 3,000,000 cycles, and compatibility with 18650, 21700, 26650, and other cylindrical cells is achieved by simple mold changes, reducing downtime and tooling cost.

Trade-offs

  • Moderate throughput for production scale: Rated capacity of 6 PCS/min limits suitability for high-volume manufacturing lines; the machine is better targeted for R&D, pilot-scale, or low-to-mid volume production.
  • Requires compressed air and fixed electrical supply: Operates on AC220V/50Hz at 100W and compressed air at 0.5–0.7 MPa; facilities must provide dedicated air lines and compatible power infrastructure, restricting deployment flexibility.

Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.

To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.

Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).