Atomfair Semi-Automatic Laminator Product Information
Product Information
- Model: Atomfair-SAL-672
- Release Date: January 27, 2024
- Version: V2.0
- Dimensions: L512mm × W820mm × H580mm
- Weight: Approximately 50KG
Application
Applicable to the lamination process of battery cells, it performs Z-shaped lamination of positive and negative electrodes with separators, and is a device suitable for the lamination process of lithium-ion battery electrodes.
Product Description
Applicable to the lamination process of battery cells, it performs Z-shaped lamination of positive and negative electrodes with separators, and is suitable for the lamination process of lithium-ion battery electrodes. The device adopts an automatic tension control system for the separator, and the cylinder drives the separator to move left and right to realize Z-shaped lamination. The cantilever design is convenient for operation. Compared with manual laminators, this device has the characteristics of high lamination efficiency, good lamination neatness and wide applicable battery size range, making it an ideal choice for R&D sample production and small-batch trial production equipment.
Key Features
- Simple and easy machine calibration, operation and maintenance
- Wide range of applicable battery cell lamination sizes
- Semi-automatic lamination with constant tension control system
- Automatic counting and zero reset functions
- Automatically retains the last used parameter state after power failure or non-use
- Foot switch controls cylinder action
- High work efficiency with digital timer
- Desktop type, can be placed on ordinary desktops, with exquisite and beautiful appearance
Technical Parameters
- Lamination Precision: ±0.5mm
- Lamination Size: Min. L44mm × W44mm (smaller size requires changing the pressure plate); Max. L200mm × W150mm (tab on the long side, including tab length)
- Lamination Thickness: Max. 12mm (thicker size requires changing the adjustment plate)
- Separator Roll Diameter: Max. 220mm
- Installation Dimensions: L512mm × W820mm × H580mm
- Weight: Approximately 50KG
- Power Supply: 220VAC
- Air Source: 0.4-0.6MPa compressed air
If you’re interested, have any questions, or have specific customization requirements, please feel free to contact us at inquiry@atomfair.com.
The lamination process requires a compressed air supply of 0.4-0.6MPa and a 220VAC power source. The separator tension must be automatically controlled to maintain lamination precision of ±0.5mm.
- Lamination Size Constraint: The lamination size is limited to a minimum of L44mm × W44mm and a maximum of L200mm × W150mm, with tab on the long side.
- Thickness Constraint: The maximum lamination thickness is 12mm, and thicker sizes require changing the adjustment plate.
- Separator Roll Constraint: The separator roll diameter must not exceed 220mm.
- Installation Constraint: The device requires installation dimensions of L512mm × W820mm × H580mm and a desktop capable of supporting approximately 50KG.
The lamination process involves Z-shaped stacking of electrodes and separators under automatic tension control. The device is semi-automatic, requiring operator intervention for loading and unloading.
Required Equipment: Foot switch, Digital timer
- Calibrate
Calibrate the machine according to the manual to ensure lamination precision. - Set parameters
Set the lamination parameters on the control panel, including the digital timer and counting functions. - Load materials
Load the positive and negative electrodes and separator roll onto the designated positions. - Initiate lamination
Press the foot switch to initiate the cylinder-driven Z-shaped lamination process. - Monitor tension
Monitor the automatic tension control system to ensure consistent separator feed during lamination. - Remove laminated cell
Remove the laminated battery cell from the lamination area after the cycle completes. - Verify count
Verify the automatic counter and reset to zero if starting a new batch.
What is the maximum lamination size and thickness the Atomfair-SAL-672 can handle, and are there any size-dependent modifications?
The Atomfair-SAL-672 supports a maximum lamination size of L200mm × W150mm (with tab on the long side, including tab length) and a maximum lamination thickness of 12mm. For smaller sizes, down to a minimum of L44mm × W44mm, the pressure plate must be changed, and for thicknesses greater than 12mm, the adjustment plate must be changed. This flexibility allows adaptation to a wide range of battery cell sizes, but requires component changes for extreme dimensions.
What are the utility requirements (power and air supply) for installing the Atomfair-SAL-672 semi-automatic laminator?
The Atomfair-SAL-672 requires a 220VAC power supply and a compressed air source of 0.4-0.6MPa. These are the only external utilities needed, making it suitable for standard laboratory or small-scale production environments. The device is desktop-type, with installation dimensions of L512mm × W820mm × H580mm and a weight of approximately 50KG, so it can be placed on ordinary desktops without special structural reinforcement.
How does the automatic tension control and parameter retention feature improve lamination consistency and operational efficiency?
The device employs an automatic tension control system for the separator, ensuring constant tension during Z-shaped lamination, which contributes to the ±0.5mm lamination precision. Additionally, it automatically retains the last used parameter state after power failure or non-use, eliminating the need to re-enter settings and reducing setup time. The foot switch controls cylinder action, and a digital timer enhances work efficiency, making it ideal for R&D sample production and small-batch trials.
The Atomfair-SAL-672 semi-automatic laminator is evaluated for its Z-shaped lamination capability for lithium-ion battery electrodes, featuring a constant tension separator control system and a wide lamination size range of L44×W44 mm to L200×W150 mm, with a maximum stack thickness of 12 mm. Its desktop design and semi-automatic operation make it suitable for R&D sample production and small-batch trials, though it requires a 0.4-0.6 MPa compressed air supply and 220VAC power, and has a lamination precision of ±0.5 mm.
Positive
- Constant tension separator control: The automatic tension control system maintains consistent separator tension during Z-shaped lamination, contributing to lamination neatness and reducing the risk of misalignment, which is critical for electrode stack integrity.
- Wide lamination size range: Supports electrode sizes from L44×W44 mm up to L200×W150 mm (including tab length), accommodating a broad range of cell formats for R&D and small-batch production without requiring multiple machines.
Trade-offs
- Requires compressed air supply: The device operates via a foot switch controlling cylinder action, necessitating a 0.4-0.6 MPa compressed air source, which adds infrastructure requirements and may limit portability in labs without installed air lines.
- Size-dependent plate changes: Lamination sizes below L44×W44 mm or thicknesses above 12 mm require changing the pressure plate or adjustment plate, adding setup time and requiring spare parts for expanded capability.
Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.
To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.
Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD excl. heavy equipment). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).
