ATOMFAIR APL863 AUTOMATIC PACKAGING PRODUCTION LINERESEARCH GRADE EQUIPMENT
|
|||||||||||||||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||||||||
|
TAILORED SOLUTIONS FOR RESEARCH
Contact our engineering team for technical support or official institutional quotations.
EMAIL: inquiry@atomfair.com
|
|||||||||||||||||||||||||||||||||||||||||
|
Manufacturer: Atomfair LLC
Brand: ATOMFAIR®
|
The APL863 requires a compressed air supply of 0.5–0.7 MPa and a 220V/50Hz power source at 3 kW. The intelligent safety cover must remain closed during automatic operation, and regular calibration of the height detector and internal resistance tester is required to maintain measurement accuracy.
- Pneumatic Supply Requirement: The system requires a compressed air supply of 0.5–0.7 MPa for pneumatic components.
- Safety Interlock: The intelligent safety cover must remain closed during automatic operation to ensure operator safety.
- Calibration Requirement: Regular calibration of the height detector and internal resistance tester is recommended to maintain measurement accuracy.
The APL863 is a fully programmable system for grooving, sealing, height measurement, and internal resistance testing of cylindrical batteries. This procedure outlines the steps for setting up and running the system in automatic mode.
Required Equipment: PLC HMI Control System, Servo-Driven Feeding Mechanism, Manipulator Sorting System
- Verify Air Supply
Verify that the compressed air supply is connected and adjusted to 0.5–0.7 MPa. - Power On System
Power on the system using the 220V/50Hz supply and ensure the intelligent safety cover is closed. - Program Operation Mode
Program the PLC HMI control system for either single-station or fully automatic operation as required. - Load Battery Cells
Load cylindrical battery cells into the feeding system, ensuring proper alignment on the linear guide rails. - Initiate Automatic Cycle
Initiate the automatic cycle to perform grooving, sealing, height measurement, and internal resistance testing. - Monitor Sorting Process
Monitor the manipulator sorting system to ensure good and defective products are directed to the correct conveyors. - Calibrate Measurement Systems
Calibrate the height detector and internal resistance tester regularly to maintain measurement accuracy.
What is the measurement range and resolution of the internal resistance tester and height detector on the Atomfair APL863?
The internal resistance tester measures from 0 Ω to 2 MΩ with a resolution of 1 mΩ, while the height detector covers 0–12 mm with a resolution of 0.001 mm. These specifications are stated in the product documentation, ensuring high-precision measurement for cylindrical batteries and supercapacitors.
What are the utility and infrastructure requirements for installing the Atomfair APL863?
The APL863 requires a 220V/50Hz power supply with a power consumption of 3 kW, and a compressed air supply of 0.5–0.7 MPa for pneumatic components. The system dimensions are L1500 × W1000 × H1800 mm with a weight of 1500 kg, so adequate floor space and air supply infrastructure are necessary for installation.
Can the Atomfair APL863 be integrated into an existing automated production line, and what are the safety requirements?
Yes, the APL863 is designed for easy integration into automated production lines via PLC communication protocols. The intelligent safety cover must remain closed during automatic operation, and regular calibration of the height detector and internal resistance tester is recommended to maintain measurement accuracy.
The APL863 integrates servo-driven grooving, sealing, height measurement, and internal resistance testing into a single PLC/HMI-controlled platform, delivering 1 mΩ IR resolution and 0.001 mm height resolution for cylindrical batteries and supercapacitors. Its manipulator-based sorting and programmable single-station or fully automatic modes provide flexible, high-precision process control, though it requires 0.5–0.7 MPa compressed air and regular sensor calibration to maintain accuracy.
Positive
- Integrated multi-station workflow: Combines grooving, sealing, height measurement, and internal resistance testing in one automated line, eliminating separate machines and manual material transfer between stations.
- High-resolution measurement and sorting: Internal resistance tester spans 0 Ω to 2 MΩ with 1 mΩ resolution, and height detector covers 0–12 mm with 0.001 mm resolution, enabling precise quality control and automated good/defective sorting.
Trade-offs
- Requires compressed air supply: Pneumatic components demand an adjustable 0.5–0.7 MPa air supply, which must be available and maintained for proper operation.
- Regular calibration needed: Height detector and internal resistance tester require periodic calibration to sustain measurement accuracy, adding maintenance overhead.
Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.
To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.
Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD excl. heavy equipment). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).
