Description
ATOMFAIR® PAS-739 PRECISION ALUMINUM CASE SHAPING MACHINERESEARCH GRADE MATERIAL
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TAILORED SOLUTIONS FOR RESEARCH
Contact our engineering team for technical support or official institutional quotations.
EMAIL: inquiry@atomfair.com
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Manufacturer: Atomfair LLC
Brand: ATOMFAIR®
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Operate within a compressed air supply range of 0.5 to 0.8 MPa and a 220V/50Hz electrical supply rated at 2KW. Ensure the installation floor supports at least 500 kg and that the electronic light curtain and dual-button start are fully functional before each use.
- Compressed Air Range: Regulate compressed air supply within 0.5 to 0.8 MPa using an adjustable regulator.
- Electrical Requirements: Connect to a grounded 220V/50Hz power source rated at 2KW.
- Floor Load Capacity: Install the 500 kg machine on a level, reinforced floor.
- Safety Interlock Function: Verify that the electronic light curtain and dual-button start are operational before each cycle.
- Mold Alignment: Inspect the precision mold for alignment prior to shaping to ensure accurate shell forming.
This procedure describes the safe startup and operation of the aluminum case shaping machine for supercapacitor shells. Follow the steps to load, shape, and remove shells while maintaining safety and precision.
Required Equipment: Atomfair-PAS-739 Precision Aluminum Case Shaping Machine, Compressed air supply (0.5-0.8 MPa), Supercapacitor aluminum shells (Φ60mm, height 50-140mm)
- Inspect Safety Systems
Inspect the safety systems including the electronic light curtain and dual-button start before powering on. - Set Air Pressure
Set the compressed air supply pressure to between 0.5 and 0.8 MPa using the adjustable regulator. - Load Shell
Load a supercapacitor aluminum shell into the precision mold cavity. - Start Cycle
Press both start buttons simultaneously to initiate the shaping cycle. - Monitor Cycle
Monitor the PLC display for cycle completion and ensure the machine stops automatically. - Discharge Shell
Activate the discharging device to remove the shaped aluminum shell from the mold. - Inspect Shell
Inspect the formed platform for accuracy before proceeding to the next shell.
How does the four-column structure of the Atomfair-PAS-739 improve shaping precision compared to two-column designs?
The four-column structure provides superior stability and high vertical precision of guide sleeve pressing, which is critical for accurate and repeatable shell shaping. This design minimizes deflection during operation, directly supporting the precision mold to achieve consistent platform formation on supercapacitor aluminum cases.
What are the specific dimensional and utility constraints for supercapacitor shells that can be processed on this machine?
The Atomfair-PAS-739 processes supercapacitor shells with a fixed diameter of Φ60mm and a height range of 50–140mm. The machine requires an air supply of 0.5–0.8 MPa (adjustable), a 220V/50Hz power supply at 2KW, and operates at a rate of 98%. These parameters define the compatible shell sizes and facility infrastructure needed.
What integrated safety features protect operators during the aluminum case shaping process?
The machine incorporates an electronic light curtain, a double-button start system, and an exquisite outer cover protection to prevent accidental operation and access during cycling. Its solid steel structure further ensures stability under load, while the 500 kg weight requires a reinforced floor for safe installation and operation.
This precision aluminum case shaping machine is purpose-built for supercapacitor shells (Φ60mm diameter, 50-140mm height), offering a four-column stable structure, PLC-based automation, and a precision mold design to ensure accurate platform formation for subsequent assembly steps.
Positive
- Precision mold design for accurate shaping: The mold is engineered specifically for supercapacitor aluminum shells, delivering consistent platform geometry required for reliable installation of pole covers and sealing components.
- PLC control with HMI for automation: Programmable logic control paired with a man-machine interface enables straightforward operation and integration into automated production lines, improving repeatability and throughput.
Trade-offs
- Requires compressed air supply: Operation demands an adjustable compressed air feed of 0.5–0.8 MPa, necessitating a dedicated pneumatic infrastructure within the lab or production environment.
- Limited to specific shell dimensions: The machine is designed exclusively for supercapacitor shells with a diameter of Φ60mm and height range of 50–140mm, restricting use to this single form factor without tooling changeovers.
Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.
To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.
Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).
