Description
ATOMFAIR® ATOMFAIR-ACS-760 SHELLING MACHINERESEARCH GRADE MATERIAL
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The Atomfair-ACS-760 Automatic Cell Shelling Machine requires strict electrical and pneumatic safety measures during operation. The integrated light curtain must remain functional and unobstructed to prevent operator injury.
- Electrical Safety Limits: The machine operates on 220V/50Hz power and must be connected with appropriate grounding to prevent electrical shock.
- Pneumatic Pressure Constraints: Compressed air supply must be regulated between 0.5-0.7 MPa to avoid overpressure damage or unsafe operation.
- Light Curtain Integrity: The safety light curtain must be aligned and free of obstructions at all times during machine operation.
- Mechanical Handling Requirement: Due to its 500 kg weight, the machine requires mechanical lifting equipment for installation and relocation.
Initialize the Atomfair-ACS-760 by confirming all safety systems are active. Set the shelling parameters via the PLC control panel before loading welded cells.
Required Equipment: Safety light curtain
- Inspect Power and Grounding
Inspect the power cord and grounding connection for damage before connecting to a 220V/50Hz outlet. - Verify Light Curtain Alignment
Verify the safety light curtain is aligned and unobstructed to ensure operator protection during operation. - Set Air Supply Pressure
Adjust the compressed air supply regulator to deliver between 0.5 and 0.7 MPa to the machine. - Configure PLC Parameters
Set the shelling speed and height parameters using the PLC HMI touch screen interface. - Load Welded Cells
Transfer the welded cells to the loading area and position them for shelling per the machine template. - Start Shelling Cycle
Enable the machine start cycle and monitor the process from a safe distance behind the light curtain.
How does adjusting the shelling speed affect insertion precision for different cylindrical cell formats?
Adjusting the shelling speed does not compromise insertion precision because the machine employs high-precision guide pillars and bushes for stable dimension control. Combined with a precise mold design, the speed adjustability allows optimization for varying cell tolerances and material stiffness without sacrificing repeatability. This is supported by the product's adjustable shelling speed feature and mechanical stability architecture.
What range of cylindrical cell sizes and aspect ratios can the Atomfair-ACS-760 accommodate?
The machine is designed for cylindrical batteries and supercapacitors with a customizable mold system and adjustable height specifically for supercapacitor products. While the technical specifications do not list exact dimensional limits, the adjustable height and high-precision guide pillars enable accommodation of various cell diameters and lengths. For non‑standard form factors, the manufacturer offers customization to match customer-specific geometry requirements.
What utility and infrastructure requirements are needed to install this automatic cell shelling machine in a battery research laboratory?
The Atomfair-ACS-760 requires a compressed air supply between 0.5 and 0.7 MPa and a 220 V/50 Hz electrical outlet with a power consumption of 0.5 kW. The unit measures 800 mm × 600 mm × 1600 mm and weighs 500 kg, so the installation site must provide adequate floor space, load capacity, and clearances for the safety light curtain and aluminum profile cover.
The Atomfair-ACS-760 delivers automated, high-precision cell shelling for cylindrical batteries and supercapacitors using precision mold guides and PLC-controlled adjustable parameters, though it depends on compressed air infrastructure and a 500 kg footprint for installation.
Positive
- High-precision mold and guide system: Precise mold design combined with high-precision guide pillars and bushes ensures accurate cell shelling and stable dimensional control, critical for consistent battery and supercapacitor assembly.
- Flexible adjustable automation parameters: Adjustable shelling height and speed, coupled with PLC and HMI control, allow easy adaptation to different cylindrical cell formats and seamless integration into automated production lines.
Trade-offs
- Compressed air infrastructure required: The machine requires a regulated air supply of 0.5–0.7 MPa, necessitating facility-side compressed air lines and filtration to ensure consistent operation.
- Significant floor space and weight: At 500 kg and dimensions of 800×600×1600 mm, the unit demands substantial lab or production floor reinforcement and adequate clearance for installation and maintenance.
Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.
To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.
Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).
