Aluminum-Plastic Film 91μm 120mm×30m Roll

$139.00

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91 μm aluminum-plastic film roll, 120 mm × 30 m, with JIS A8079/A8021 aluminum foil and 180–190 °C hot sealing for pouch-cell prototype assembly. Order now.

SKU: AF-SP-F-FILM-SP91-0037
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91 μm 120 mm×30 m Roll Aluminum-Plastic Film
POUCH CELL ALUMINUM-PLASTIC FILM

Product Overview

The 91 μm 120 mm×30 m Roll Aluminum-Plastic Film is a pouch-cell aluminum-plastic film component for battery pouch forming, sealing, and prototype assembly. This item is supplied for battery pouch forming, sealing, and prototype assembly.

Product Information

PARAMETER DETAILS
Product Category Pouch Cell Aluminum-Plastic Film
Product Form Roll
Thickness 91 μm
Width 120 mm
Length 30 m
Pack Quantity 1 roll
Area per Roll 3.6 m2/roll
Product Identity 91 μm 120 mm×30 m Roll Aluminum-Plastic Film

Material & Composition

ITEM SPECIFICATION
Material Aluminum Laminated Film
Polyamide (JIS Z1714) 0.025 mm (+/-0.0025 mm)
Adhesive (Polyester-polyurethane) 4-5 g/m2
Aluminum foil (JIS A8079,A8021) 0.040 mm (+/-0.004 mm)
Adhesive (Urethane-free Adhesive) 2-3 g/m2
Polypropylene 0.040 mm (+/-0.004 mm)

Quality Inspection

ITEM SPECIFICATION
Surface quality Mat finish
Pinholes Subject to applicable aluminum foil standard
Impurity 1 mm or less in diameter
Fish eye 2 mm or less in diameter (clear), 1 mm or less in diameter (coloured)
Molding Depth >= 5.0 mm
Electrical Insulating Good
Hot Sealing Condition 180-190 C
Moisture Vapor / O2 Transmission Rate 200 ppm / 5 years
Laminate Strength Nylon/Al more than 2 N/15 mm; Al/CPP more than 5 N/15 mm
Heat seal strength More than 29.4 N/15 mm wide at 200 C x 0.2 MPa x 2 sec on heatsealing equipment
Solvent Retention Less than 5 mg/m2
Appearance Within the sample of the limit
Slip Factor CPP/CPP less than 1.0

Technical Specifications

ITEM SPECIFICATION
Core Material Aluminum-Plastic Film
Size Confirmation 120 mm×30 m
Pack Configuration 1 roll
Packaging Note 1 roll
Optional Reference Area per roll confirmed in the source image.

Purchase Confirmation

Configuration: Confirm thickness, width, and length before ordering.

Quotation Check: Confirm the title dimensions and pack format before production or ordering release.

Related Products

RESEARCH NEED RELATED PRODUCT BEST FOR
Compare a related product format 91 μm 120 mm×300 m Roll Aluminum-Plastic Film For format comparison and selection
Review another compatible component 113 μm 100 mm×160 mm Sheet Aluminum-Plastic Film, 10 pcs/pack For related battery assembly workflows
Select an alternative configuration 113 μm 115 mm×100 mm Sheet Aluminum-Plastic Film, 100 pcs/pack For evaluating an alternative specification
TAILORED SOLUTIONS FOR RESEARCH
Contact our engineering team for technical support or official quotations.

EMAIL: TECHNICAL SUPPORT

Manufacturer: Atomfair LLC
Brand: ATOMFAIR®

This aluminum-plastic film requires hot sealing at 180-190°C and achieves a heat seal strength exceeding 29.4 N/15 mm when sealed at 200°C, 0.2 MPa for 2 seconds. The laminate must maintain nylon/aluminum adhesion above 2 N/15 mm and aluminum/CPP adhesion above 5 N/15 mm, with solvent retention below 5 mg/m² and molding depth at least 5.0 mm.

  • Hot Sealing Condition: Hot sealing must be performed at 180-190°C to achieve proper bonding.
  • Heat Seal Strength: Heat seal strength must exceed 29.4 N/15 mm when sealed at 200°C, 0.2 MPa for 2 seconds.
  • Laminate Strength: Nylon/aluminum laminate strength must exceed 2 N/15 mm and aluminum/CPP laminate strength must exceed 5 N/15 mm.
  • Solvent Retention: Solvent retention must be less than 5 mg/m² to avoid contamination.
  • Molding Depth: Molding depth must be at least 5.0 mm for proper pouch formation.

What is the maximum molding depth achievable with this 91 μm aluminum-plastic film for pouch cell forming?

The molding depth is ≥5.0 mm, as specified in the quality inspection table. This indicates the film can be deep-drawn to at least 5 mm without rupture, which is critical for forming pouch cavities with sufficient capacity for electrode stacks.

What hot sealing conditions are required to achieve the specified heat seal strength for this pouch cell film?

The hot sealing condition is 180–190°C, and the heat seal strength test is performed at 200°C, 0.2 MPa, for 2 seconds. Under these conditions, the heat seal strength exceeds 29.4 N per 15 mm width, ensuring reliable sealing for battery assembly.

What are the acceptable impurity and fish-eye limits in this aluminum-plastic film?

Impurities are limited to ≤1 mm diameter, and fish eyes must be ≤2 mm diameter (clear) or ≤1 mm diameter (coloured). Pinholes are subject to the applicable aluminum foil standard. These quality controls help prevent defects that could compromise pouch integrity or cause short circuits.

This 91 μm aluminum-plastic film roll (120 mm width, 30 m length) is engineered for pouch cell battery forming and sealing, featuring a 5-layer laminate with heat seal strength >29.4 N/15 mm and deep draw capability ≥5.0 mm, suitable for prototyping and small-scale production.

Positive

  • High heat seal and laminate strength: Heat seal strength exceeds 29.4 N/15 mm at 200°C, 0.2 MPa, 2 sec, and laminate strength between Al/CPP is >5 N/15 mm, ensuring robust seam integrity.
  • Deep draw molding capability: Molding depth of ≥5.0 mm allows reliable forming of pouch cell cavities for prototype assembly.

Trade-offs

  • Narrow width and fixed roll length: At 120 mm width and 30 m length, this roll is optimized for small-format pouch cells and may not accommodate larger cell designs without splicing.
  • Specific heat sealing conditions required: Hot sealing requires 180–190°C, demanding precise temperature control and compatible heat sealing equipment to achieve specified bond strength.

Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.

To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.

Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD excl. heavy equipment). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).