Aluminum-Plastic Film 91μm 120mm×300m Pouch Cell

$620.00

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91 μm aluminum-plastic film roll for pouch-cell forming, sealing, and prototypes; 120 mm × 300 m, 36 m², 180–190 °C sealing; JIS A8079/A8021. Order now.

SKU: AF-SP-F-FILM-SP91-0038
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91 μm 120 mm×300 m Roll Aluminum-Plastic Film
POUCH CELL ALUMINUM-PLASTIC FILM

Product Overview

The 91 μm 120 mm×300 m Roll Aluminum-Plastic Film is a pouch-cell aluminum-plastic film component for battery pouch forming, sealing, and prototype assembly. This item is supplied for battery pouch forming, sealing, and prototype assembly.

Product Information

PARAMETER DETAILS
Product Category Pouch Cell Aluminum-Plastic Film
Product Form Roll
Thickness 91 μm
Width 120 mm
Length 300 m
Pack Quantity 1 roll
Area per Roll 36 m2/roll
Product Identity 91 μm 120 mm×300 m Roll Aluminum-Plastic Film

Material & Composition

ITEM SPECIFICATION
Material Aluminum Laminated Film
Polyamide (JIS Z1714) 0.025 mm (+/-0.0025 mm)
Adhesive (Polyester-polyurethane) 4-5 g/m2
Aluminum foil (JIS A8079,A8021) 0.040 mm (+/-0.004 mm)
Adhesive (Urethane-free Adhesive) 2-3 g/m2
Polypropylene 0.040 mm (+/-0.004 mm)

Quality Inspection

ITEM SPECIFICATION
Surface quality Mat finish
Pinholes Subject to applicable aluminum foil standard
Impurity 1 mm or less in diameter
Fish eye 2 mm or less in diameter (clear), 1 mm or less in diameter (coloured)
Molding Depth >= 5.0 mm
Electrical Insulating Good
Hot Sealing Condition 180-190 C
Moisture Vapor / O2 Transmission Rate 200 ppm / 5 years
Laminate Strength Nylon/Al more than 2 N/15 mm; Al/CPP more than 5 N/15 mm
Heat seal strength More than 29.4 N/15 mm wide at 200 C x 0.2 MPa x 2 sec on heatsealing equipment
Solvent Retention Less than 5 mg/m2
Appearance Within the sample of the limit
Slip Factor CPP/CPP less than 1.0

Technical Specifications

ITEM SPECIFICATION
Core Material Aluminum-Plastic Film
Size Confirmation 120 mm×300 m
Pack Configuration 1 roll
Packaging Note 1 roll
Optional Reference Area per roll confirmed in the source image.

Purchase Confirmation

Configuration: Confirm thickness, width, and length before ordering.

Quotation Check: Confirm the title dimensions and pack format before production or ordering release.

Related Products

RESEARCH NEED RELATED PRODUCT BEST FOR
Compare a related product format 113 μm 100 mm×160 mm Sheet Aluminum-Plastic Film, 10 pcs/pack For format comparison and selection
Review another compatible component 113 μm 115 mm×100 mm Sheet Aluminum-Plastic Film, 100 pcs/pack For related battery assembly workflows
Select an alternative configuration 113 μm 200 mm×120 mm Sheet Aluminum-Plastic Film, 10 pcs/pack For evaluating an alternative specification
TAILORED SOLUTIONS FOR RESEARCH
Contact our engineering team for technical support or official quotations.

EMAIL: TECHNICAL SUPPORT

Manufacturer: Atomfair LLC
Brand: ATOMFAIR®

This aluminum-plastic film requires heat sealing at 180-190°C and must achieve interlayer laminate strength above specified thresholds. The film's moisture barrier and solvent retention properties demand controlled processing conditions to maintain pouch integrity.

  • Heat Sealing Requirement: Heat sealing must be performed at 180-190°C using appropriate heatsealing equipment to achieve the specified seal strength.
  • Laminate Strength Specification: The interlayer laminate strength must exceed 2 N/15 mm for Nylon/Al and 5 N/15 mm for Al/CPP to prevent delamination.
  • Moisture Barrier Constraint: The film provides a moisture vapor transmission rate of 200 ppm over 5 years, requiring hermetic sealing to maintain battery performance.
  • Solvent Retention Limit: Solvent retention must remain below 5 mg/m² to avoid contamination of the electrolyte within the pouch cell.
  • Molding Depth Capability: The film supports a molding depth of at least 5.0 mm under proper forming conditions for pouch cell geometry.

What is the layer structure and material specification of this 91 μm aluminum-plastic film?

The specified construction is a laminated aluminum-plastic structure with 0.025 mm polyamide (JIS Z1714), 4–5 g/m² polyester-polyurethane adhesive, 0.040 mm aluminum foil (JIS A8079/A8021), 2–3 g/m² urethane-free adhesive, and 0.040 mm polypropylene. The product is 91 μm thick and supplied as a 120 mm × 300 m roll, providing 36 m² per roll.

What pouch-forming capability and barrier performance does this 91 μm roll film provide?

The film is supplied for battery pouch forming, sealing, and prototype assembly, with a specified molding depth of ≥5.0 mm. The source also lists a moisture vapor/O2 transmission specification of 200 ppm/5 years, good electrical insulation, and a CPP/CPP slip factor of <1.0.

What heat-sealing equipment conditions are required to achieve the specified seal strength?

The film's hot sealing condition is stated as 180–190 °C. Heat seal strength is specified as >29.4 N/15 mm width when sealed at 200 °C, 0.2 MPa, for 2 s on heat-sealing equipment.

This 91 μm aluminum-plastic film roll offers robust laminate construction with high heat seal strength (>29.4 N/15mm) and low moisture/oxygen transmission (200 ppm/5 years), suitable for pouch cell assembly. Sealing requires precise temperature control at 180–190°C.

Positive

  • High laminate and heat seal strength: Nylon/Al laminate strength >2 N/15mm, Al/CPP >5 N/15mm, and heat seal strength >29.4 N/15mm at 200°C, 0.2 MPa, 2 sec ensure durable pouch seals under typical sealing conditions.
  • Low moisture and oxygen transmission: Moisture vapor and oxygen transmission rate of 200 ppm over 5 years provides long-term electrolyte containment, critical for battery shelf life and performance stability.

Trade-offs

  • Hot sealing requires precise temperature control: The specified hot sealing condition of 180–190°C demands accurate temperature regulation and compatible heat-sealing equipment; deviations may compromise seal integrity.

Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.

To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.

Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD excl. heavy equipment). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).