Aluminum-Plastic Pouch Cell Film 152μm 400mm×1m

$109.00

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152 μm aluminum-plastic film roll, 400 mm × 1 m, with JIS A8079/A8021 aluminum foil, ≥5.0 mm molding depth, and 180–190 °C sealing. Order now.

SKU: AF-SP-F-FILM-SP15-0033
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152 μm 400 mm×1 m Roll Aluminum-Plastic Film
POUCH CELL ALUMINUM-PLASTIC FILM

Product Overview

The 152 μm 400 mm×1 m Roll Aluminum-Plastic Film is a pouch-cell aluminum-plastic film component for battery pouch forming, sealing, and prototype assembly. This item is supplied for battery pouch forming, sealing, and prototype assembly.

Product Information

PARAMETER DETAILS
Product Category Pouch Cell Aluminum-Plastic Film
Product Form Roll
Thickness 152 μm
Width 400 mm
Length 1 m
Pack Quantity 1 roll
Product Identity 152 μm 400 mm×1 m Roll Aluminum-Plastic Film

Material & Composition

ITEM SPECIFICATION
Material Aluminum Laminated Film
Polyamide (JIS Z1714) 0.025 mm (+/-0.0025 mm)
Adhesive (Polyester-polyurethane) 4-5 g/m2
Aluminum foil (JIS A8079,A8021) 0.040 mm (+/-0.004 mm)
Adhesive (Urethane-free Adhesive) 2-3 g/m2
Polypropylene 0.040 mm (+/-0.004 mm)

Quality Inspection

ITEM SPECIFICATION
Surface quality Mat finish
Pinholes Subject to applicable aluminum foil standard
Impurity 1 mm or less in diameter
Fish eye 2 mm or less in diameter (clear), 1 mm or less in diameter (coloured)
Molding Depth >= 5.0 mm
Electrical Insulating Good
Hot Sealing Condition 180-190 C
Moisture Vapor / O2 Transmission Rate 200 ppm / 5 years
Laminate Strength Nylon/Al more than 2 N/15 mm; Al/CPP more than 5 N/15 mm
Heat seal strength More than 29.4 N/15 mm wide at 200 C x 0.2 MPa x 2 sec on heatsealing equipment
Solvent Retention Less than 5 mg/m2
Appearance Within the sample of the limit
Slip Factor CPP/CPP less than 1.0

Technical Specifications

ITEM SPECIFICATION
Core Material Aluminum-Plastic Film
Size Confirmation 400 mm×1 m
Pack Configuration 1 roll
Packaging Note 1 roll
Optional Reference No conflicting size data added.

Purchase Confirmation

Configuration: Confirm thickness, width, and length before ordering.

Quotation Check: Confirm the title dimensions and pack format before production or ordering release.

Related Products

RESEARCH NEED RELATED PRODUCT BEST FOR
Compare a related product format 152 μm 400 mm×5 m Roll Aluminum-Plastic Film For format comparison and selection
Review another compatible component 152 μm 400 mm×10 m Roll Aluminum-Plastic Film For related battery assembly workflows
Select an alternative configuration 152 μm 400 mm×20 m Roll Aluminum-Plastic Film For evaluating an alternative specification
TAILORED SOLUTIONS FOR RESEARCH
Contact our engineering team for technical support or official quotations.

EMAIL: TECHNICAL SUPPORT

Manufacturer: Atomfair LLC
Brand: ATOMFAIR®

This film requires precise heat-sealing conditions and must meet specific laminate and seal strength thresholds. Solvent retention and moisture vapor transmission rates are constrained to ensure pouch cell integrity.

  • Hot Sealing Temperature Range: The film must be sealed at 180-190 °C to achieve the specified bond strength.
  • Heat Seal Strength Requirement: At 200 °C, 0.2 MPa, and 2 seconds, the seal must exceed 29.4 N per 15 mm width.
  • Laminate Strength Specifications: The peel strength between nylon and aluminum must be above 2 N/15 mm, and between aluminum and CPP above 5 N/15 mm.
  • Solvent Retention Limit: Residual solvent must be less than 5 mg/m² to prevent contamination.
  • Moisture Vapor Transmission Rate: The moisture vapor transmission rate must not exceed 200 ppm over 5 years.

What is the heat seal strength requirement for this 152 μm aluminum-plastic film, and how do the laminate strength values affect pouch cell reliability?

The heat seal strength must exceed 29.4 N/15 mm wide when sealed at 200°C, 0.2 MPa, for 2 seconds. Laminate strength requires nylon/Al >2 N/15 mm and Al/CPP >5 N/15 mm, ensuring robust interlayer adhesion during pouch forming and sealing, which is critical for cell hermeticity and long-term performance.

What hot sealing conditions and solvent retention limits are specified for this film in battery pouch assembly?

Hot sealing must be performed at 180–190°C. Solvent retention must be less than 5 mg/m² to prevent contamination of the electrolyte or electrode assembly. The multilayer construction—polyamide (0.025 mm), aluminum foil (0.040 mm), and polypropylene (0.040 mm)—with urethane-free adhesive layers ensures compatibility with standard pouch cell sealing equipment.

What surface quality limits and storage considerations apply to this 152 μm aluminum-plastic film roll?

Surface finish is mat with impurity diameter ≤1 mm and fish eye ≤2 mm (clear) or ≤1 mm (coloured). Molding depth is ≥5.0 mm, indicating good formability. The moisture vapor transmission rate is 200 ppm over 5 years, reflecting excellent barrier properties. Storage should avoid conditions that could cause pinholes beyond applicable aluminum foil standards or introduce contamination.

This 152 μm aluminum-plastic film roll offers good formability with molding depth ≥5 mm and high laminate strength for pouch cell prototyping, but requires careful hot sealing temperature control and manual pouch fabrication.

Positive

  • High formability for deep drawing: Molding depth ≥5.0 mm enables reliable pouch cell forming without aluminum foil rupture during prototyping.
  • Robust laminate and seal strength: Nylon/Al peel strength >2 N/15 mm, Al/CPP >5 N/15 mm, and heat seal strength >29.4 N/15 mm at 200°C ensure durable pouch integrity.

Trade-offs

  • Narrow hot sealing temperature window: Optimal sealing at 180–190°C requires precise temperature control and compatible heat-sealing equipment to avoid weak seals or film degradation.
  • Requires manual pouch fabrication expertise: Supplied as a raw roll, the film must be cut, formed, and sealed by the user, demanding clean-room handling and experience to avoid contamination or pinhole defects.

Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.

To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.

Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD excl. heavy equipment). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).