METAL POROUS PLATE OIL FILTER IRON NICKEL FOAM 93% INTERCEPTIONRESEARCH GRADE MATERIAL
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TAILORED SOLUTIONS FOR RESEARCH
Contact our engineering team for technical support or official quotations.
EMAIL: inquiry@atomfair.com
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Manufacturer: Atomfair LLC
Brand: ATOMFAIR®
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The filter operates as a passive coalescing media requiring specific maintenance to sustain performance. It withstands continuous high-temperature exposure up to 1450°C but is sensitive to prolonged immersion in strong acids below pH 1.
- Temperature Limit: Operate the filter at temperatures not exceeding 1450°C.
- Acid Exposure: Avoid prolonged immersion of the filter in concentrated hydrochloric acid (pH < 1) to prevent damage to the oleophobic coating.
- Cleaning Trigger: Clean the filter when the pressure differential exceeds 150 Pa or visible grease covers more than 50% of the frontal surface area.
- Post-Cleaning Drainage: Ensure complete drainage of the filter after cleaning before reinstallation to maintain wind resistance below 100 Pa.
Routine maintenance involves monitoring pressure drop and cleaning the filter with a water jet. Proper drainage after washing is critical to restore low wind resistance.
Required Equipment: Pressure differential gauge, Water jet
- Monitor pressure differential
Monitor the pressure differential across the filter and clean when it exceeds 150 Pa or when visible grease covers more than 50% of the surface. - Wash with water jet
Wash the filter using a direct water jet to remove accumulated grease and particles. - Avoid strong acid immersion
Avoid prolonged immersion of the filter in concentrated hydrochloric acid to preserve the nano-metal oleophobic coating. - Drain before reinstallation
Allow the filter to drain completely before reinstalling to ensure wind resistance remains below 100 Pa.
How does the oleophobic nano-metal coating on the iron-nickel foam filter enable self-drainage and prevent saturation under continuous oil mist loading?
The proprietary nano-metal coating renders the filter surface non-stick to oil, allowing captured grease to drain passively along guide channels into collection trays. This prevents filter saturation and maintains consistent low wind resistance below 100 Pa, as stated in the product specifications, without requiring electrical power for regeneration.
What are the standard dimensions and available custom options for integrating this metal porous plate oil filter into existing exhaust or HVAC ductwork?
Standard plate sizes are 500 × 500 mm, 500 × 600 mm, and 200 × 300 mm with thicknesses of 10 mm or 15 mm and 20 PPI pore density. Custom dimensions, thicknesses from 1–30 mm, and PPI grades from 5–500 PPI are manufactured to order, with frame material options of galvanized steel, aluminum, or stainless steel and protective mesh choices of woven screen, diamond mesh, or perforated plate.
What cleaning procedures are recommended for the iron-nickel foam filter, and what are the chemical limitations to preserve the nano-coating integrity?
Routine cleaning is accomplished by direct water jet washing, and the all-metal A1 fire-rated construction permits aggressive mechanical cleaning without degradation. However, avoid prolonged immersion in concentrated hydrochloric acid below pH 1 to preserve the nano-metal oleophobic coating, and clean the filter when pressure differential exceeds 150 Pa or visible grease accumulation covers more than 50% of the frontal surface area.
This metal porous plate oil filter uses iron-nickel foam with >93% interception rate via inertial impaction, offering A1 fire-rated non-combustible construction up to 1450°C and oleophobic self-drainage, but requires periodic cleaning when pressure differential exceeds 150 Pa and avoidance of concentrated hydrochloric acid (pH<1) to preserve coating integrity.
Positive
- 93% passive interception: 3D gradient honeycomb structure forces aerosolized oil particles through inertial impaction, achieving >93% interception without electrical energy consumption.
- A1 fire-rated non-combustible: All-metal construction with iron-nickel foam melting point of 1450°C provides A1 fire classification, eliminating duct fire hazards in exhaust systems.
Trade-offs
- Periodic cleaning required: Filter must be cleaned when pressure differential exceeds 150 Pa or visible grease covers >50% of frontal area; after cleaning, complete drainage is needed to maintain wind resistance below 100 Pa.
- Chemical sensitivity of coating: Prolonged immersion in concentrated hydrochloric acid (pH < 1) should be avoided to preserve the integrity of the nano-metal oleophobic coating.
Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.
To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.
Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD excl. heavy equipment). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).
