NICKEL FOAM 100PPI 75-80% POROSITY WATERPROOF ACID ALKALI 1100°C FILTERADVANCED POROUS METAL MATERIAL
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TAILORED SOLUTIONS FOR RESEARCH
Contact our engineering team for technical support or official quotations.
EMAIL: inquiry@atomfair.com
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Manufacturer: Atomfair LLC
Brand: ATOMFAIR®
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This nickel foam is rated for use in acidic, alkaline, and high-temperature environments up to 1100°C. It can be mechanically processed via welding, shearing, pressing, and coiling without compromising structural integrity.
- Chemical Compatibility: The nickel foam resists corrosion in acidic and alkaline media, making it suitable for chemical filtration and battery electrodes.
- Thermal Stability: The material maintains structural stability at temperatures up to 1100°C, enabling use in high-temperature catalysis and combustion.
- Mechanical Workability: The foam can be welded, cut, pressed, and rolled using standard metalworking techniques.
- Through-Hole Permeability: The ≥98% through-hole rate ensures low pressure drop and high flow rate in filtration applications.
- Porosity Uniformity: The uniform 75-80% porosity provides consistent performance across the material surface.
How does the 75-80% porosity and ≥98% through-hole rate affect the filtration performance and pressure drop of this nickel foam?
The 75-80% porosity and ≥98% through-hole rate create a nearly fully permeable structure, enabling low pressure drop and high flow rate in filtration applications. The high porosity contributes to a large specific surface area, which is beneficial for catalytic and electrode applications. This combination is ideal for high-flow, low-resistance filter media.
Can this nickel foam withstand high-temperature, acid, and alkali environments without structural degradation?
Yes, this nickel foam is explicitly rated for waterproof, acid-resistant, alkali-resistant, fireproof, and high-temperature (up to 1100°C) applications. It is particularly suitable for high-temperature and acid/alkali corrosion-resistant filter materials, as well as infrared burner surfaces and exhaust gas purifier carriers. The metal substrate provides fire resistance and no falling residue.
What machining and customization options are available for shaping this nickel foam to specific dimensions?
The nickel foam has good mechanical processing properties, allowing it to be welded, sheared, pressed thin, and coiled. Custom sizes are available, and the manufacturer can produce specific dimensions such as 300mm×300mm×1.6mm, 250mm×400mm×2mm, and 500mm×500mm×5mm. This versatility supports integration into battery electrodes, filtration systems, and other tailored applications.
Nickel foam with 100PPI pore density, 75-80% porosity, and ≥98% through-hole rate, offering high permeability and large specific surface area for applications in battery electrodes, filtration, catalysis, and EMI shielding. Available in 1.6mm, 2mm, and 5mm thicknesses with custom sizes.
Positive
- High Through-Hole Rate and Permeability: With ≥98% through-hole rate and 75-80% porosity, the nickel foam provides a nearly fully permeable structure, resulting in low pressure drop and high flow rate when used as a filter material.
- Large Specific Surface Area for Catalysis: The combination of high porosity and uniform pore structure yields a large specific surface area compared to other porous materials, enhancing performance in catalytic and battery electrode applications.
Trade-offs
- Limited Thickness Options: Available thicknesses are restricted to 1.6mm, 2mm, and 5mm, which may not meet requirements for applications needing thicker foam for structural support or higher mechanical strength.
- Low Bulk Density Constraints: Bulk density ranges from 0.1 to 0.8 g/cm³, indicating a lightweight structure that may limit mechanical robustness in high-stress or high-vibration environments.
Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.
To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.
Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD excl. heavy equipment). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).
