Description
ZCL Series Nanocomposite Manganese Solid-State Cells (20Ah-40Ah High-Density) | ATOMFAIR
Product Overview
The ZCL Series represents the next frontier in solid-state battery technology, featuring an innovative nanocomposite manganese-based cathode paired with a high-rate graphite anode. Integrated with a proprietary electrolyte coating membrane, these cells achieve an industry-leading energy density of up to 200Wh/kg, enabling an ultra-long range of 120km+. Engineered for extreme reliability, the ZCL series maintains stable power output across a wide temperature spectrum (-30°C to 60°C) while reducing carbon emissions by 30% throughout its lifecycle. For bulk inquiries or official volume quotations, please contact us via email at inquiry@atomfair.com.
Technical Specifications
| Model Type | Cell Size (mm) | Nominal Capacity | Nominal Voltage | Energy Density | Operating Temp. | Cycle Life @RT |
|---|---|---|---|---|---|---|
| ZCL122175-20 | 9.5 * 122 * 175 | 20Ah | 3.7V | 191Wh/kg | -30°C to 55°C | ≥2000 Cycles |
| ZCL165227-40 | 10 * 165 * 227 | 40Ah | 3.7V | 197Wh/kg | -30°C to 55°C | ≥2000 Cycles |
| ZCL14894-30 | 26 * 148 * 94 | 30Ah | 3.7V | 170Wh/kg | -30°C to 55°C | ≥2000 Cycles |
Core Features & Advantages
Breakthrough Range
Achieves up to 200Wh/kg energy density, supporting an ultra-long range of over 120km for LEVs.
Extreme Cold Resistance
Stable output from -30°C to 60°C. Maintains >80% capacity retention at -20°C (1C discharge).
Eco-Friendly Innovation
Next-gen manganese technology enables a 30% reduction in carbon emissions throughout the product lifecycle.
Application Scope
- Small Power Systems (E-Bikes, Scooters)
- Professional High-Load Power Tools
- Robotics & Unmanned Systems
- Extreme Environment Power Solutions
Accessories & Customization
Technical Data: Full discharge curve data and thermal stability reports are available for research validation.
BMS Compatibility: Optimized for smart management systems supporting precise SOC/SOH monitoring at low temperatures.
Customization: Specialized cell dimensions and tab configurations are available for specific industrial prototyping.
The ZCL series solid-state cells require careful handling and storage within a controlled temperature range to maintain safety and performance. Operation outside the rated limits may cause irreversible capacity loss or thermal events.
- Temperature Operating Range: Operate the cell only within -30°C to 55°C to prevent damage or hazard.
- Cycle Life Endurance: The cell delivers a minimum of 2000 cycles under standard room temperature test conditions.
How does the energy density of the ZCL122175-20 compare to the ZCL165227-40, and what drives the trade-off between capacity and specific energy in this series?
The ZCL122175-20 delivers 191Wh/kg at 20Ah, while the ZCL165227-40 achieves 197Wh/kg at 40Ah, indicating that higher capacity cells in this series can also yield slightly higher specific energy. This trade-off is driven by the nanocomposite manganese cathode and proprietary electrolyte coating membrane, which maintain high ionic conductivity without requiring additional inactive mass as cell size increases.
Can the ZCL Series cells be integrated into existing LEV battery packs designed for lithium-ion prismatic cells without modifying the BMS or mechanical layout?
Integration requires careful BMS reconfiguration because the ZCL cells operate at a nominal voltage of 3.7V and demand optimized SOC/SOH monitoring at low temperatures, as noted in the product description. The cell dimensions vary by model—9.5mm thick for the 20Ah version versus 10mm for the 40Ah version—so mechanical fitment into existing prismatic slots is possible but must be verified against the specific pack cavity.
What are the specific handling and storage requirements for ZCL Series solid-state cells to prevent performance degradation during cold-chain logistics or long-term storage?
The ZCL Series maintains stable output from -30°C to 60°C and retains >80% capacity at -20°C under 1C discharge, but storage below -30°C or above 55°C may compromise cycle life, which is rated at ≥2000 cycles at room temperature. For long-term storage, cells should be kept at partial state of charge in a dry environment to avoid electrolyte membrane degradation, though specific humidity limits are not provided in the product description.
The ZCL Series solid-state cells deliver a compelling combination of high energy density and broad operating temperature range for LEV and robotics applications, though engineers must account for reduced capacity at subzero temperatures and cycle life validation only at ambient conditions.
Positive
- High Energy Density: Up to 200Wh/kg enables an ultra-long range of over 120 km for light electric vehicles, as stated in the product overview and key features.
- Wide Temperature Tolerance: Stable power output from -30°C to 60°C with greater than 80% capacity retention at -20°C under 1C discharge, as specified in the core features.
Trade-offs
- Low-Temperature Capacity Loss: At -20°C the cells retain only >80% of capacity, meaning up to 20% reduction under 1C discharge—a genuine operational trade-off for extreme cold use.
- Cycle Life Specified at Room Temperature: The rated cycle life of ≥2000 cycles is explicitly stated for room temperature; performance under other thermal conditions is not guaranteed and requires validation.
Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.
To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.
Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).
