Description
ATOMFAIR® SCL-637 SEMI-AUTOMATIC CELL CASE LOADING MACHINERESEARCH GRADE MATERIAL
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TAILORED SOLUTIONS FOR RESEARCH
Contact our engineering team for technical support or official institutional quotations.
EMAIL: inquiry@atomfair.com
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Manufacturer: Atomfair LLC
Brand: ATOMFAIR®
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This machine requires strict adherence to electrical and pneumatic specifications. Operators must ensure safety systems are engaged before each cycle.
- Power Supply Specification: The machine must be connected to a 220V/50Hz power source with proper grounding.
- Compressed Air Specification: The air supply must be regulated between 0.5 and 0.7 MPa and free of moisture and contaminants.
- Safety Light Curtain: The light curtain must be functional and unobstructed during operation to prevent injury.
This procedure describes the steps to safely load battery or supercapacitor cells into casings using the semi-automatic machine. The process assumes the machine is properly installed and all safety checks are completed.
Required Equipment: Precision mold, HMI control panel, Light curtain
- Verify connections
Verify that the machine is connected to power and compressed air within specified parameters. - Set parameters
Set the appropriate loading speed and cell height parameters on the HMI based on product dimensions. - Load cell assembly
Load the welded cell assembly into the designated feed position on the machine. - Activate loading cycle
Activate the automatic loading cycle after confirming the light curtain beam is unobstructed. - Monitor and inspect
Monitor the loading process and inspect the loaded casing for proper seating.
How does the stepless adjustable loading speed affect the alignment precision of welded cells during casing insertion?
The stepless adjustable loading speed allows fine-tuning of the insertion rate to match cell and casing tolerances, but it does not compromise alignment precision. The high-precision guide pillars and bushings, combined with the precision mold design, maintain stable loading dimensions across the entire speed range, ensuring accurate cell loading without loss of alignment. This design decouples speed control from positional accuracy, so both parameters can be optimized independently.
Can the Atomfair-SCL-637 accommodate different cell heights when switching between battery and supercapacitor production?
Yes, the machine includes adjustable supercapacitor height to fit different product sizes, and the overall design is customizable per customer requirements for both cylindrical batteries and supercapacitors. The precision mold and guide pillar system ensure consistent loading accuracy regardless of cell height, enabling rapid changeover between product types without retooling. This adaptability makes it suitable for laboratories or pilot lines handling multiple cell formats.
What compressed air quality and electrical infrastructure are required for safe operation of this semi-automatic loading machine?
The machine requires a clean, dry compressed air supply at 0.5–0.7 MPa (adjustable) and a standard 220 V/50 Hz single-phase electrical connection with a total power draw of 0.5 kW. The light curtain electronic protection automatically halts operation if the safety field is interrupted, and the elegant aluminum profile housing provides robust operator safeguarding. No specialized air treatment beyond typical laboratory compressed air filtering is specified.
The Atomfair-SCL-637 semi-automatic cell case loading machine offers precision mold alignment and adjustable loading parameters for cylindrical batteries and supercapacitors, but requires a compressed air supply of 0.5–0.7 MPa and substantial floor space due to its 500 kg weight and 1600 mm height.
Positive
- Precision mold design for accurate loading: The precision mold and high-precision guide pillars and bushings ensure stable, repeatable cell-to-casing alignment, minimizing misalignment and scrap during assembly.
- Adjustable height and stepless speed control: The adjustable supercapacitor height and stepless loading speed allow the machine to accommodate different product sizes and production rates without mechanical reconfiguration.
Trade-offs
- Compressed air infrastructure required: The machine requires a clean, regulated compressed air supply at 0.5–0.7 MPa, adding installation complexity and ongoing utility costs for the laboratory or production line.
- Large footprint and weight: At 800 × 600 × 1600 mm and 500 kg, the machine demands dedicated floor space and robust benching or flooring, limiting portability and requiring careful site planning.
Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.
To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.
Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).
