Description
ATOMFAIR® ATOMFAIR-ASM-815 STACKING MACHINERESEARCH GRADE MATERIAL
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The machine requires a dust-controlled environment to prevent contamination. Static elimination and grounding are necessary during operation.
- Electrode Contamination Prevention: Operate the machine in a cleanroom or dust-controlled area to protect electrode integrity.
- Static Discharge Protection: Maintain active static elimination and proper grounding during diaphragm handling.
- Stacking Error Detection: Verify the multi-sheet detection system is enabled before each cycle.
Load electrode sheets and configure stacking parameters. Initiate the automatic cycle and monitor for safe operation.
Required Equipment: Electrode Magazine
- Load Electrodes
Load electrode sheets into the designated magazine positions. - Set Layer Count
Set the desired number of stacking layers via the control interface. - Enable Diaphragm Control
Initiate the diaphragm unwinding and tension control system. - Start Cycle
Start the automatic stacking cycle from the control panel. - Monitor Detection
Monitor the multi-sheet and missing sheet detection alerts during stacking. - Retrieve Cell
Retrieve the finished cell from the robot transfer station.
How does the Atomfair-ASM-815 maintain ±0.3 mm alignment between electrodes and diaphragm across adjustable stacking layers?
The machine employs active diaphragm unwinding with tension control, correction, and static elimination to achieve an alignment accuracy of ±0.2 mm for the diaphragm subsystem. Combined with a stable module design using locating pins, this ensures adjacent electrode alignment of ±0.3 mm and overall electrode alignment of ±0.5 mm, regardless of the number of stacking layers.
Can the Atomfair-ASM-815 be integrated into an existing battery cell production line with robotic material handling?
Yes, the machine is designed for robot transfer unloading, enabling seamless integration into automated production lines. It includes dust protection for the electrode magazine and pre-positioning stages to maintain cleanliness during material transfer, and its dimensions of W2200×L1730×H2200 mm with a 2-ton weight require dedicated floor space and load capacity.
What critical safety and maintenance mechanisms are built into the Atomfair-ASM-815 to ensure continuous high-yield operation?
The machine incorporates multi-sheet and missing sheet detection protection to prevent stacking defects that could damage electrodes or the diaphragm. The active diaphragm tension control and correction system requires periodic calibration to sustain the ±0.2 mm alignment accuracy, while the dust protection for electrode handling areas must be maintained to support the machine's 99% qualified rate.
This automatic stacking machine delivers ±0.3 mm stacking accuracy with a cycle time of 1.0–1.2 s per piece for Z‑shape stacking of square lithium‑ion cells, but requires integration with robotic unloading and a dust‑controlled environment to maintain rated precision.
Positive
- High stacking accuracy ±0.3 mm: Achieves ±0.3 mm electrode‑diaphragm alignment and adjacent electrode alignment, enabling consistent cell geometry for square lithium‑ion battery assembly.
- Fast cycle time and high utilization: Single stacking time of 1.0–1.2 s per piece with a 98% utilization rate supports high‑throughput production lines.
Trade-offs
- Requires robotic unloading integration: Unloading is performed via robot transfer, necessitating external robotic infrastructure and coordination, which adds system complexity and cost.
- Dust‑sensitive operation: The machine includes dust protection for electrode magazine and pre‑positioning, indicating that particulate contamination can degrade alignment accuracy and process reliability, requiring a controlled or cleanroom environment.
Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.
To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.
Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).
