Atomfair Continuous Composite Separator Roll for Consumer Electronics Batteries

Atomfair PP-PE-PP Composite Battery Separator Roll (Li-ion Battery Special)400m*60mm, 25?4um thick, excellent ionic conductivity & thermal stability. Effectively isolates electrodes, boosts battery cycle life & safety, ideal for Li-ion battery production & R&D.

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Atomfair PP-PE-PP Composite Battery Separator Roll (For Lithium-ion Batteries)

Atomfair PP-PE-PP Composite Battery Separator Roll (For Lithium-ion Batteries)

Product Overview

This high-performance PP/PE/PP three-layer composite separator roll is exclusively engineered for lithium-ion batteries, available only in roll form to meet the production and R&D needs of new energy battery manufacturers and research institutions. As a core isolation component, its layered structure achieves an optimal balance of ionic conductivity and thermal stability, ensuring reliable electrode isolation and enhanced battery performance.

Core Specifications & Dimensions

Parameter Technical Value
Product Form Roll (continuous length)
Roll Size 400m (length) * 60mm (width) * 25±4um (thickness)
Outer Packaging Size 16in * 8in * 8in (L*W*H)

Key Performance Parameters

Parameter Technical Value
Air Permeability 19?29s/100ml
Porosity 40±5%
Surface Density 1.15?1.55mg/cm?
Tensile Strength MD ≥700kgf/cm?; TD ≥70kgf/cm?
Thermal Shrinkage (85?, 4h drying) MD ≤5%; TD ≤1.0%

Core Functional Advantages

  1. Optimized Layered Structure for Dual Performance
    The PP/PE/PP three-layer design combines the high mechanical strength of polypropylene (PP) with the superior thermal shutdown capability of polyethylene (PE). This dual advantage ensures effective electrode isolation under normal conditions and prevents thermal runaway during overheating.
  2. Excellent Ionic Conductivity for Cycle Stability
    Uniform porosity and pore distribution enable efficient lithium-ion transport between positive and negative electrodes, reducing ion transfer resistance and improving the battery?s cycle life and rate discharge performance.
  3. Controlled Thermal Shrinkage for Enhanced Safety
    Low thermal shrinkage rate at 85? maintains structural integrity during high-temperature operation, avoiding direct contact between electrodes and significantly lowering short-circuit risks in battery applications.

Application Scenarios

This composite separator roll is a versatile solution for lithium-ion battery production and R&D, ideal for the following scenarios:

  • Mass production lines of consumer electronics batteries (tablets, power banks, wearable devices)
  • Electric vehicle (EV) and energy storage system (ESS) battery cell development and pilot production
  • New energy battery material performance testing and optimization experiments
  • Custom lithium-ion battery manufacturing projects requiring high safety and long cycle life

Quality Compliance

  • Polypropylene and polyethylene raw materials comply with ISO 10993 chemical inertness standards, ensuring no adverse reactions with battery electrolytes.
  • Mechanical performance testing adheres to ASTM D882 (tensile strength) international protocols, guaranteeing consistent batch performance.
  • Thermal shrinkage testing meets IEC 61960 battery component safety requirements, aligning with global lithium-ion battery industry standards.

If you?re interested, have any questions, or have specific customization requirements, please feel free to contact us at inquiry@atomfair.com.