Open-Cell Nickel Foam 60 PPI 200×200×10 mm ATOMFAIR®

Price range: $95.00 through $265.00

Institutional Procurement & Supply Compliance: As a verified US supplier, Atomfair accepts formal institutional Purchase Orders (POs), contract billing schedules, and custom procurement loops for university and national laboratories, and corporate R&D departments globally.

Research-grade open-cell nickel foam, 60 PPI, 200 × 200 × 10 mm, with 1 or 5 pcs pack options for electrodes, filtration and heat transfer. In stock.

Laboratory Open-Cell Nickel Foam, 60 PPI, 200 × 200 × 10 mm, 1/5 pcs
Research-grade laboratory product
Product Overview

Open-cell nickel foam with 60 PPI is a lightweight, electrically conductive porous-metal sheet built around a continuous three-dimensional nickel skeleton. In this 200 × 200 × 10 mm format, the approximately 0.42 mm nominal pore pitch creates a regular open network with extensive internal surface exposure, allowing gases, liquids and electrochemical reactants to move through the material instead of remaining confined to the outer faces.

The interconnected framework gives the sheet a useful balance of permeability, formability and structural continuity. It can be cut, bent or bonded into laboratory assemblies while preserving the open pathways needed for filtration, catalytic contact, electrode loading and heat transfer. The nickel matrix also makes the foam relevant where electrical conduction, thermal response, corrosion resistance, acoustic attenuation or electromagnetic shielding must be combined with a low-mass cellular structure.

This specification is suitable for evaluating battery and fuel-cell electrodes, nickel-carbon composite electrode structures, catalyst carriers, exhaust and air-purification media, oil-water separation, industrial filtration, hydrogen electrolysis, electrocatalysis, heat-pipe wicks, condenser structures and distillation packing. Select the PPI, sheet dimensions and thickness around the intended flow, surface-area and integration requirements; choose a 1-piece pack for initial evaluation or a 5-piece pack for repeated trials and small-batch assembly.

Technical Specifications
Parameter Specification / Available Values
Atomfair Model AF-N60-20T10
Material Foamed nickel
Product Form Open-cell nickel foam sheet
Cell Structure Homogeneous three-dimensional open-pore network
Pore Density 60 PPI
Nominal Pore Pitch / Approx. Pore Size 0.42 mm
General Pore-Size Capability 0.1–10 mm (5–120 PPI)
General Pore Count per Linear Inch 5–130
Porosity 60–98%
Through-Pore Rate ≥98%
Bulk Density 0.1–0.8 g/cm³
Specific Gravity 0.2–0.3
Sheet Size 200 × 200 × 10 mm
Thickness 10 mm
General Custom Size Capability Up to 500 × 1000 mm
Tensile Strength 8–50 MPa
Compressive Strength ≥250 kPa
Mechanical Strength ≥2–7 MPa
Listed Temperature Resistance ≥500°C
Listed High-Temperature Capability >1100°C
Heat-Transfer Coefficient >3 W/(m²·K)
Package Options 1 pc; 5 pcs
Typical Applications Battery electrodes, catalyst carriers, filtration and separation media, electrochemical processes, heat-transfer structures, acoustic control, vibration damping and electromagnetic shielding
Key Features and Advantages
  • 60 PPI open-cell structure with an approximately 0.42 mm nominal pore pitch.
  • 200 × 200 mm sheet dimensions with a 10 mm nominal thickness.
  • Homogeneous three-dimensional network with 60–98% stated porosity and at least 98% through-pore rate.
  • Stated bulk-density range of 0.1–0.8 g/cm³ and specific gravity of 0.2–0.3.
  • The listed specific gravity is approximately one-quarter that of water, one-third that of wood, one-tenth that of aluminum and one-thirtieth that of iron.
  • Broad-frequency sound absorption and additional sound-insulation capability after suitable treatment.
  • Listed electromagnetic-wave shielding performance is approximately 90 dB with a relatively thin material section.
  • Can be cut, bent and bonded for downstream fabrication and installation.
  • Stable porous structure supports filtration and steady gas or liquid flow.
  • Thermally conductive network supports rapid heating and heat-transfer applications.
  • Fire-resistant, recyclable metallic structure with listed resistance to high-temperature and acid/alkali conditions.
  • Can be processed for interior decorative and functional surface applications.
  • Available as a single sheet for initial evaluation or a 5-piece pack for repeated trials and small-batch assembly.
Application Scope

Suitable for laboratory and engineering evaluations that require a 60 PPI open nickel network in a 200 × 200 × 10 mm format. Application areas include nickel-metal-hydride, nickel-cadmium and fuel-cell positive and negative electrodes; nickel-carbon composite electrodes for lithium batteries; catalyst and exhaust-purification carriers; air purification, oil-water separation and industrial filtration; hydrogen electrolysis, electrocatalysis and electrochemical metallurgy; infrared-burner surfaces and industrial or domestic drying-heater structures; heat-pipe wicks and condenser heat-transfer media; distillation-tower packing; and functional damping, acoustic, vibration-buffering, electromagnetic-shielding, thermal-insulation and decorative structures.

SELECTION GUIDANCE: Confirm PPI, nominal pore pitch, porosity requirement, through-pore rate, sheet length and width, thickness, bulk-density range, operating environment and required quantity before quotation. Confirm application-critical corrosion, temperature, mechanical and integration requirements before ordering.
HANDLING & INSPECTION: Store the sheets in a clean, dry area and protect the open cellular surface from heavy impact, crushing and contamination. After delivery, check the package condition, sheet dimensions and visible pore structure before cutting, bonding or installing the material.
IMPORTANT NOTICE: Custom dimensions are available upon consultation. For a dimensional feasibility review by e-mail, provide the target length, width, thickness, PPI and estimated quantity.
LABORATORY PROCUREMENT SUPPORT
For PPI selection, sheet-dimension confirmation, package support or application-specific configuration review, contact our technical sales team.
E-MAIL: inquiry@atomfair.com
Manufacturer: Atomfair LLC
Brand: ATOMFAIR®

The open-cell nickel foam sheet must be stored in a clean, dry environment to prevent contamination and structural damage. The material should be protected from heavy impact, crushing, and any contaminants that could block the pore network.

  • Storage Conditions: Store the foam in a clean, dry area away from sources of moisture and particulate contamination.
  • Handling Precautions: Protect the open cellular surface from heavy impact, crushing loads, and direct contact with contaminants during handling and storage.
  • Pre-Use Inspection: Inspect the package condition, sheet dimensions, and visible pore structure before cutting, bonding, or installing the material.

The nickel foam sheet requires careful handling to preserve its open-pore structure and prevent contamination. Follow these steps to inspect, store, and prepare the material for use.

  1. Inspect the Foam Sheet
    Inspect the delivered foam sheet for package condition, sheet dimensions, and visible pore structure integrity.
  2. Store the Foam Sheet
    Store the foam sheet in a clean, dry environment to prevent contamination and structural damage.
  3. Cut the Foam Sheet to Size
    Cut the foam sheet to the desired dimensions using a sharp blade, ensuring clean edges to preserve the open-cell network.

How does the 60 PPI pore density and 0.42 mm nominal pore pitch affect the balance between surface area and pressure drop in gas diffusion electrodes?

The 60 PPI structure with an approximately 0.42 mm nominal pore pitch provides a high internal surface area while maintaining a through-pore rate of at least 98%, enabling efficient gas-liquid transport with minimal pressure drop. The porosity range of 60–98% allows further tailoring of the surface-to-flow ratio for specific electrode loading requirements.

Can this nickel foam be integrated into high-temperature catalytic reactors operating above 500°C?

Yes, the foam is listed with a temperature resistance of ≥500°C and a high-temperature capability exceeding 1100°C, making it suitable for catalytic combustion or reforming applications. The nickel matrix also provides corrosion resistance in acid/alkali environments commonly encountered in catalytic processes.

What precautions are necessary when cutting or bending this 10 mm thick nickel foam to maintain structural integrity?

The foam can be cut, bent, and bonded, but the open-cell structure is susceptible to crushing under heavy impact. Use sharp tools and avoid compressive forces that could collapse the pore network. Store in a clean, dry area and inspect sheet dimensions and visible pore structure before fabrication.

Atomfair AF-N60-20T10 is a 60 PPI open-cell nickel foam sheet in a 200 × 200 × 10 mm format, combining a ≥98% through-pore network with a low-density nickel skeleton rated for high-temperature use. The open-cell structure supports flow-through electrochemical, filtration, and catalyst applications, but the sheet must be kept clean, dry, and protected from crushing, and application-specific operating conditions should be confirmed before ordering.

Positive

  • High through-pore open-cell network: The 60 PPI structure with an approximately 0.42 mm nominal pore pitch and ≥98% through-pore rate allows gases, liquids, and electrochemical reactants to move through the 200 × 200 × 10 mm sheet, supporting electrode, filtration, and catalyst carrier configurations.
  • Low-mass thermally stable nickel skeleton: The open nickel matrix has a stated specific gravity of 0.2–0.3, tensile strength of 8–50 MPa, and temperature resistance of ≥500°C with capability above 1100°C, permitting lightweight assemblies in heated process environments.

Trade-offs

  • Sensitive to crushing and contamination: The open cellular surface must be stored in a clean, dry area and protected from heavy impact, crushing, and contamination; package condition, sheet dimensions, and visible pore structure should be verified before cutting, bonding, or installing.
  • Application parameters must be pre-validated: Porosity is stated as 60–98%, bulk density as 0.1–0.8 g/cm³, and temperature resistance as a broad range, so application-critical corrosion, temperature, mechanical, and integration requirements must be confirmed before ordering.

Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.

To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.

Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD excl. heavy equipment). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).

Package Quantity

1 pcs, 5 pcs

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